10 Things to Consider When Buying Ceramic Filter Fabric for Foundry

08 Jul.,2024

 

Baghouse Filters

Choosing the correct baghouse filter will maximize performance, increase filter life, reduce system downtime and save you money. With so many different types of baghouse filter fabrics and treatments options to choose from, it&#;s important to know which is the best fit for your specific application. At Baghouse.com we provide our customers with solutions not just the same old filters over and over again. Let Baghouse.com provide you with a free technical analysis and consultation to ensure you are getting the most out of your dust collector filters.

If you want to learn more, please visit our website Ceramic Filter Fabric for Foundry.

Why Choose Baghouse.com Dust Collector Filters?

We supply replacement baghouse filters for all makes and models of pulse jet, shaker, cartridge, or reverse-air style dust collectors. Our filters are made to your exact specifications upon order or can be securely stored in one of our warehouses for future use. By buying direct from us, you save by cutting out the middle man. Many baghouse OEMs often charge customers huge markups when buying filters directly through them, just to supply the exact same filter you could buy aftermarket! While many other firms simply sell whatever is convenient for them, Baghouse.com always looks for ways to improve your operation, cut your operating costs, or increase your filter life by offering suggestions for different fabric/finish combinations or conversions to new bag/cage styles or even to pleated filters when speaking with you.

for Foundry Adsorption Especially for Tiny Impurity ...

Ceramic foam filter



Product Description


Ceramic foam filters are a new type molten metal filter for filtering impurities from liquid metals to decrease casting flaw. They have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal.


Non-metallic inclusions in a casting are one of the most main reasons of casting defects. Ceramic foam filters have three-dimension net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less, and the cast quality becomes much better.


Ceramic foam filters are not only widely applied in the plant of metal casting such as the casting of steel, iron, copper and aluminum, but also be applied in gas treatment in high temperature, carrier of catalyzer, solid heat exchange and advanced filling for chemical industry.


We have developed a series of ceramic foam filters which are made of different materials such as alumina, silicon carbide, zirconia and magnesia. All of the materials are available in square, round and custom geometric shapes; Sizes ranging from 10mm up to 600mm; And thicknesses from 10-50mm. Pore densities from 10-60 PPI (pores per inch) are available.



Ceramic Foam Filter Features


1. Decontaminate the melting metal liquid.


2. Simplified gating system.


3. Improve the metallurgical structure of the castings.


4. Reduce impurities of the castings.


5. Improve casting quality rate.


6. Reduce casting internal re-oxidation defects. 


7. Reduce the surface defects after machining of the castings.



We are the professional supplier of foundry filters in the china, ceramic foam filters are the most effective filtering system available, has a unique three-dimension channel structure. Our filtration systems can help customers remove inclusions, reduce turbulence and provide rapid and consistent flow to improving casting quality and reducing defective rate and casting cost. They are widely used for aluminium, copper, iron and steel casting applications.


Our ceramic foam filters have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. It not only can filter residuum, but also can adsorption especially for tiny impurity of 1-10μm. 


Our ceramic foam filter is not only applied for molten metal filtering in high temperature, But also be applied purification of high temperature gas dust, sound insulation, biological enzyme carrier in medical preparation, catalyst carrier substrate, solid heat exchange and advanced filling for chemical industry.


We can offer various materials of ceramic foam filter, such as silicon carbide foam ceramic filter, zirconia foam ceramic filter, magnesia foam ceramic filter, alumina foam ceramic filter, we can produce square, rectangular and round filters of dimensions required by the client and porosity 10 PPI and

4

0 PPI (pore per inch).


 

C

eramic foam filter size:


The size

 are available in square, round and custom geometric shapes; sizes ranging from 10mm up to 

5

00mm, and thicknesses from 10-50mm. The most common porosities are 10

ppi

,

15

 

ppi, 

20

ppi, 30ppi,40ppi,50ppi. H

igher porosities are available upon request. Custom-made cut-to-size filters are also possible.


Common size in Round shape:


40x11mm, 40x15mm, 50x15mm, 50x2

2

mm, 60x22mm,


70x22mm, 80x22mm , 90x22mm,100x22mm, 

120

x25mm

,150

x2

2

mm

,200x25


common sizes in Square shape:


37

x

37

x

12.5mm, 

40x40x1

1

mm

,

 40x40x1

3

mm, 40x40x15mm, 50x50x

13

mm, 50x50x

15

mm, 50x50x22mm, 75x75x22mm,

 

50x75x22mm

100x75x22mm, 100x100x22mm, 55x55x15mm, 150x150x22mm

,200x200x25



Physical properties and Applications 


 

               Physical Properties For Ceramic Foam Filter

Material

SIC

AL

ZR

Color

Grey Black

White

Yellow

Pore Density

10-40 PPI

10-

6

0 PPI

10-40 PPI

Porosity

80%-90%

80%-90%

80%-90%

Operating temperature (

ºC

Are you interested in learning more about Ceramic Foams? Contact us today to secure an expert consultation!

)

&#;

&#;

&#;

Bending Strength (MPa)

&#;0.8

&#;0.6

&#;1.0

Thermal Shock Resistance(times/

ºC)

6

6

6



Applications

Ductile cast iron ,Grey iron and other cast iron and nonferrous alloy

Aluminum , Aluminum alloys and other non-ferrous alloy.

Stainless steel ,Carbon steel and large cast iron .




Detailed Images

            



                              



Shipping

                                                


Lead time:

10-15days after signed the contract 




Packing

                                                

  1.  

    Inside packing: Filters are put in small box and Layered packaging. There is cardboard between each layer.

  2. Outside packing: Cartons&Pallets. Three layer corrugated cartons and export special pallets .

  3. The mark on cartons can be designed according to the customer's request.  




FAQ

                                                                   


Q: Are you Factory?


A: Definitely, we are factory.  Welcome to visit us!


Q: What Parameters should I provide to you for proper quotation?


A: Application,

 pore size

, dimension, color, quantity, packing requirements, trade terms. 


Q:How can you control your quality? 


A:For each production processing, we have complete QC system for the chemical composition and Physical properties. After production, all the goods will be tested, and we have the quality certificates with ISO

.


Q: What is your lead time? 


It usually needs about 15- 20 days after receiving the PO.


Q: Do you provide Samples?


A: Yes, our factory provide samples for testing, pls send detail parameters to us. (if customized, with drawing is best) The samples will be charged or free according to the specific requirements.


Q: What's the Payment Terms?


A: We accept T/T, L/C, West Union, etc.


Q: How can I get samples?


A: We are honor to offer you the samples.


Q: What about your Packing?


A: We provide carton box, pallet, etc. OEM packing available too.


Q: Do you have R&D services?


A: Yes, we have R&D department to assist you in new

 

product development.


Q:Does your company accept customization?


A:We accept OEM service.


Q:Can we visit your company?


A:Yes, for sure, you are welcome to visit our company.



Contact us   

                                     





Cangzhou Sefu Ceramic New Materials Co.,Ltd. 

If you are looking for more details, kindly visit Ceramic Foundry Filters Manufacturers.