5 Reasons Your Piping Project Needs Adjustable Pipe Supports

23 Sep.,2024

 

5 Reasons Your Piping Project Needs Adjustable Pipe Supports

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In the piping world, change is inevitable. You&#;re constantly up against unexpected twists, calls for upgrades, and unpredictable events. 

Are your pipe supports designed to meet changes head-on? 

If you want to save time, money, and headaches on your next job, adjustable pipe supports may be the perfect solution. In this article, we cover the ins and outs of adjustable pipe supports and pin down the five reasons your next piping project needs these flexible additions. 

How Do Adjustable Pipe Supports Look in Action?

Adjustable pipe supports can come in a variety of styles, but they tend to be made up of a saddle and an adjustable stand. The support section harnesses the pipe and can sometimes be secured with a pipe restraint, such as an adjustable U-bolt. By turning a lock nut or other rotating piece on the stand, you can lift or lower pipes. 

The result?

Your pipes are elevated by supports, and you can easily adjust the vertical alignment of pipes. That way, you can get underneath pipes to clean them, conduct maintenance, or make other critical changes to your piping system. 

What Are the Advantages of Adjustable Pipe Supports?

Wondering what makes adjustable pipe supports special? Here are five of their biggest advantages:

1. They Provide More Safety

When pipeline failures occur, it can cost you more than money, potentially putting your on-site team in danger. And if a pipeline fails, collapses, or ruptures, you&#;ll want to act fast. 

Adjustable supports allow you to make adjustments quickly without having to cut through existing structures. Because they give you easy access to pipes, they add a layer of safety for when unexpected events strike your team.

2. They&#;re Reliable in All Weather 

When severe weather hits a piping system, it can force last-minute adjustments. You may need to protect pipes, adjust the security of pipes, or make any number of spur-of-the-moment changes to keep your system running smoothly in adverse conditions. 

Adjustable pipe supports make it easy to make little tweaks to your piping system without having to break down and reassemble whole sections of pipe. That means you can correct for the weather without worrying about replacing parts.

3. They Save Your Team Time and Money

One big advantage of using adjustable pipe supports is that they reduce the number of welds you need to make in your piping system. Because most adjustable supports are secured with a U-bolt or open saddle, they don&#;t need to be permanently fixed to the pipe. That means you don&#;t need to weld them or cut supports and reweld if you need to add runs in the future. 

Remember, welding can be great when necessary, but it should be kept to a minimum. Welds require extra care, inspections, and specialized labor. In addition to creating extra work and higher costs, welds can also add weak spots to your piping system. Adjustable supports reduce the number of welds you need to make and care for.

4. They Make Maintenance Easier 

If you want to fight corrosion, it&#;s important to regularly clean piping and protect against surface wear. Unfortunately, if you can&#;t access the areas under pipes or supports, pipes could be in danger of corrosion. 

With adjustable supports, it&#;s easier to spot the early signs of corrosion and protect pipes without having to make large structural changes. After all, accessing underlying pipe surfaces is as easy as adjusting your pipe support and lifting piping up. 

5. They Provide More Room for Error

Let&#;s face it: Mistakes happen. But if you have no way of adjusting horizontal pipe runs, and installation errors or last-minute changes pop up, you&#;re stuck with the consequences. 

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If you need to adjust, expand, or add to a job, it&#;s simply easier to do so with adjustable pipe supports. Overall, they give engineers and project managers more wiggle room if piping needs to be adjusted.

Discover Exactly What Pipe Supports Your Piping System Needs Most

Wondering what type of pipe supports will fit your piping system best? You&#;re in luck. We have the resources to help you choose the perfect pipe supports to enhance your piping system.

Read our Complete Guide to Pipe Restraints to find the right type of pipe support to strengthen your piping system.

Extending the Life of a Pipe - Pipe Supports

Pipes across North America are falling apart at scary rates. According to a Utah State University study, pipe breaks were up 27 percent between -. But there is a way to stop pipe ruptures and extend the life of pipes.

Introducing the piping fountain of youth: pipe supports.

So, what&#;s the role of these heroes, and how can they make pipes last longer? We&#;ve got the answers. Here&#;s a guide to pipe supports and how they strengthen pipe systems.

What Is a Pipe Support?

Pipe supports are tools that stop corrosion, protect against ruptures, and extend the life of piping systems. As a whole, &#;pipe support&#; is a broad term for any equipment or product that reinforces pipes. However, under that umbrella, pipe supports include pipe restraints, isolators, and pipe shoes. 

The Benefits of Pipe Supports

Piping systems are up against all kinds of turmoil. They&#;re highly pressurized and carry corrosive materials. Unaltered, they can swing, vibrate, rub on other metals, and cause destruction. Pipe supports are made to curb the dangers pipes face. Here&#;s how they can help:

  • They add stabilization. 
  • They stop corrosion.
  • They absorb vibrations.
  • They elevate and organize pipes.

With those general benefits in mind, here&#;s how specific types of pipe supports help in different ways:

Pipe Restraints

Pipe restraints are pipe supports that control pipe movement. When used correctly, they can drastically reduce the stress that&#;s put on pipes and whole systems. That&#;s because vibrations, movement, and gradual shifts caused by thermal expansion and contraction all lead to friction. As pipes rub against other objects, they wear down, tear, and rupture. 

Fittingly, pipe restraints control movement and guide pipes in the right direction. And if they have an effective liner or the right design, they can also absorb vibrations.

However, they can be a disadvantage if you use them the wrong way. Pipe restraints shouldn&#;t be used just to pin down pipes against a beam or structure. This leads to focused pressure and broken pipes or restraints. Instead, an effective pipe restraint will redirect movement, guide the motion of pipes, and absorb vibrations.

Common Types of Pipe Restraints

  • U-bolt: U-bolts are good for basic pipe systems because they&#;re usually inexpensive and easy to install. However, they might not hold up in vibration-heavy environments. It&#;s also important to add thermoplastic coatings or protective finishes to stop metal-on-metal corrosion.
  • Hold-down straps: These are the go-to pipe restraints if you need something more advanced than a U-bolt but don&#;t quite have a need for hold-down clamps. You can secure them to supports in a similar way to bolts, but they come with advanced liners that form around the pipe&#;dampening vibrations.
  • Clamps: Hold-down clamps are built to take a hefty punch. They can withstand 20,000 pounds of pressure and extreme temperatures. These restraints are designed to control heavy pipes, absorb strong vibrations, and help pipes move in the right direction. 

Isolators

Isolators protect pipes from harmful contact with objects around them. They do this by stopping corrosion, reducing the grind of friction, and protecting against metal-on-metal contact. Isolators act as a support layer that separates a pipe from the dangers around it. 

Common Types of Isolators

  • Wear pads: These supports keep pipes away from the most vulnerable corrosion points. They keep pipes from rubbing against concrete supports, guides, or beams that could cause damage. 
  • Flat plates: Flat plates work best on flat surfaces. They&#;re easy to install and resistant to corrosion, which means they can keep pipes from scraping against metal, wearing down, and corroding.
  • Slide plates: Slide plates are built to hold heavy pipes and cut down friction. Because they help pipes glide, they stop the wear on piping, especially at points that are constantly expanding and contracting, including joints.

Pipe Shoes

Pipe shoes elevate pipes and prevent corrosion. By lifting the pipe off its surroundings, you protect it from metal-on-metal wear, galvanic corrosion, and corrosion that&#;s caused by bacteria or pooled water. Pipe shoes also eliminate the need for welding, which often can serve as a weak spot in systems.

Common Types of Pipe Shoes

  • T-slide pipe shoes: T-slide pipe shoes include a pair of clamps that wrap around the pipe. They lift the pipe and keep it from rubbing against, corroding, or crashing into surrounding objects.
  • CryoTek Pipe Shoes: CryoTek Pipe Shoes are nonmetallic, which means they&#;re built to withstand extreme temperatures. Their design makes them especially well-suited for frigid systems that use cryogenic piping. At the same time, they can take heat up to 400 degrees Fahrenheit.
  • ProTek Pipe Shoes: ProTek Pipe Shoes are built to stabilize systems that flex. In fact, they can withstand 150,000 pounds of compression. They&#;re a good option for plants and refineries because they&#;re chemical-resistant and hold up in extreme temperatures.

Extending the Life of Your Piping System

Pipe supports come in all kinds of shapes and sizes. But they all can be life-cycle boosters for pipes. If you have a pipe support need for your next project, send us a note. We want to help you get the most out of your pipes.

If you are looking for more details, kindly visit industrial solution of pipe supports.