7 Different Uses of Aluminum Profiles

10 Jun.,2024

 

7 Different Uses of Aluminum Profiles

What are the different uses for aluminum profiles?

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  1. Production Lines

  2. Door Frames

  3. Window Sections

  4. Building Railings

  5. Utility Trailers

  6. Drive Shafts

  7. Radiators

The aluminum profile uses are far too great to overlook. This simple, yet ingenious product of modern metal fabrication has brought numerous advantages and benefits. It has been used in a range of structural, modelling, or framing applications. As products of the extrusion process, aluminum praoduct manufacturers have been able to produce differentiated extruded profiles that have unique qualities. Read on to learn more about their many different applications.

Production Lines

With the invention of the production, or assembly line, it has been possible for different kinds of industries to more efficiently manage their processes and operations. With the many properties of aluminum, it shouldn&#;t be a surprise why extruded profiles make the best use for the components of this complex machine.

Components like the solenoid valve can be made with aluminum material. This type of alloy is lightweight, corrosion-resistant, and offers a low-cost option compared to other kinds of materials. Solenoid valves that are made of aluminum are especially effective in the transport, transmission, and distribution of different fluids. This durable, yet lightweight material can ensure that the production line stays in optimal condition. 

Door Frames

Aluminum profiles also make the best door frames. As you may already understand, the door is one of the most important parts of any building structure &#; it keeps objects from entering interior spaces and likewise protects the building from intrusions of any kind. 

As door frames, aluminum not only improves the functionality of this structure, but it also has many decorative elements in contemporary architecture. The shiny finish of the aluminum is pleasing to look at. Aluminum door frames require very little maintenance, due to their resistance to material degeneration, like corrosion, degeneration, and rusting. The durability also prevents the entry of unwanted airborne particles, in order to retain a clean air quality inside the structure.

Window Sections

Compared to wooden, or timber sections, aluminum window sections are far more affordable and practical. Similar to the humble aluminum door frame, window sections that are made out of aluminum have both functional and decorative elements.

The problem with window sections that are made with different materials, is that they can degrade easily. For example, wood can be difficult to maintain, especially in the presence of harsh environmental conditions. Meanwhile, the many features and properties of aluminum profiles make it less destructive. The normal motion involved in sliding windows won&#;t be interrupted by environmental hazards like heavy rain and high temperatures. 

Building Railings

Building railings need to meet several safety standards. These structural components have been a part of both high-rise developments and humble residential spaces. While the main driver behind the installation of railings has mainly to do with safety, these may also have aesthetic implications.

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As a material, aluminum is highly versatile and malleable. Manufacturers of guard railings can come up with a wide variation of designs on aluminum profiles. Aluminum profiles can be fabricated to become decorative columns, bottom rails, lattice systems, newel posts, and the like. 

Utility Trailers

Utility trailers are primarily used for hauling different kinds of equipment. These simple machines can accommodate varying loads of objects, depending on the size of the trailer. They offer a high level of accessibility and flexibility &#; in particular, utility trailers come with a coupler hitch in order to tightly secure the entire system to a vehicle.

Decks of utility trailers are usually made out of heavy-duty wood panelling or high grade steel. These materials may not necessarily be cheap, but using aluminum profiles as side railings can greatly reduce the entire weight of the utility cart. There&#;s little-to-no need for future replacements because the material can greatly withstand many outdoor elements that may potentially mar the railings&#; quality. 

Drive Shafts

Like many parts of a car, the drive shaft holds the responsibility of allowing vehicles to run smoothly on the road. These components enable the car to more smoothly shift from a static or idle position, into motion. Problems with the drive shaft can make vehicle control difficult or altogether impossible.

A drive shaft is fairly uncomplicated in appearance &#; it appears tubular, with flanges, tube shafts, yokes, and bearings attached to it. Aluminum drive shafts are therefore much lighter compared to materials like steel, for example. Cars with lighter components offer a significant increase in performance, maneuverability, and speed.

Radiators

Aluminum car radiators are not only affordable, but also provide a space-saving option for vehicles. Aside from reducing the overall weight of the engine, a full-aluminum radiator that comes in a welded design reduces the stress put on the radiator function.

The job of a radiator simply has to do with regulating the temperature of the car engine&#;s combustion function. Due to the high heat and pressure that takes place in the combustion process, it&#;s important that the radiator be fitted with components that are able to withstand this. With aluminum profiles, you could reduce the need for plastic hub caps or silicone gaskets. The result is a seamlessly-built aluminum radiator that&#;s flexible, allowing an uninterrupted flow of fluids. 

Key Takeaway

As mentioned before, the uses of aluminum profile can range from simple tubular formations, to more complex lattices, matrices, or railing systems. The construction industry is not the only one that benefits from the aluminum profile. As products of extrusion, aluminum profiles are useful across many products like side railings, window frames, door sections, or even aluminum core components.

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Aluminium profiles in specialist mechanical engineering - Blog

For a long time, specialist mechanical engineers welded together steel to make their frames. 

Gerrit Pies and Wolfgang Rixen, the friends who established item, came up with a ground-breaking idea &#; screws instead of welds, aluminium instead of steel. The underlying belief was that steel no longer met the growing needs of specialist mechanical engineering. What started off as playing around with aluminium profiles developed and used strictly in-house, ultimately became a comprehensive system. The s saw the beginning of the successful modular MB Building Kit System. But what specific advantages do aluminium profiles actually have over steel in specialist mechanical engineering?

Aluminium profiles &#; first-class material

The advantages of an aluminium profile system start with its basic material properties. Aluminium is much lighter than steel but still extremely strong. Corrosion doesn&#;t pose much of a threat to it and there is no need for time-consuming protective measures.  As a result, two typical cost factors related to steel, i.e. regular maintenance and applying corrosion protection, are irrelevant. Aluminium is also very easy to shape whether hot or cold, is exceptionally conductive and can be produced via extrusion.

Saving time and money in specialist mechanical engineering

When using aluminium profiles in specialist mechanical engineering, there are only three processes to complete &#; sawing, screwing and assembling. These steps can all be carried out by a single mechanic without the need for additional training. What&#;s more, there is no need for special equipment or a large range of machinery. Companies retain constant and full control over the timing and quality of the work as they don&#;t need to rely on external suppliers. In addition, a building kit system with aluminium profiles ensures the engineering process runs smoothly. Necessary adjustments that only become noticeable during the manufacturing process can be rectified in a few simple steps thanks to innovative fastening techniques. Subsequent customer requests for changes and alterations can also be implemented within a very short time.

By contrast, even simple steel constructions can require up to eight steps &#; sawing, machining, fixing, welding, cleaning, priming, coating and finishing. This has further consequences, as the more process steps there are, the greater the likelihood of errors. Processing steel therefore inevitably involves numerous intermediary stages which, according to the 7 Muda of lean production, are considered wasteful. Outsourcing individual processes means having to check the quality of external work, which costs more time and money. Ultimately, the low procurement cost of steel should not be considered in isolation.

Aluminium profile technology makes transportation easy

Steel frames make systems very heavy and, because the frames cannot be easily dismantled, also rather cumbersome. In logistics, these are two significant cost factors. When it comes to large objects, it is not uncommon for the space and layout of the customer&#;s premises to change at short notice between the planning and implementation stages of the project. Thus, the only option is to partially disassemble the project, which is a costly process.

Heavy trucks and other expensive means of transport are not required.

The lightweight properties of aluminium, however, offer many direct advantages when it comes to transportation, since heavy trucks and other expensive means of transport are not required. The modular concept of an aluminium building kit system also has a direct effect on transport and subsequent processes. During transportation and assembly, the added flexibility that comes from being able to make rapid adjustments during unloading, moving and installation on site really pays off. Preassembled elements, for example, can be dismantled before transport and easily put together again once the project has reached its final destination.

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