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A bigger challenge could be making a good electrical contact to the ends of the wire because you cant solder to Aluminum.Not easily, but aluminum can be soldered by working under a small puddle of oil (or sometimes even flux):
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/>About 50 years ago I purchased a small coil of aluminum solder which worked reasonably well. However, I now read that such solder usually contained cadmium, so isn't generally available.Quote
At least in the USA, Aluminum wire for electrical use is pretty rare.It is rare for branch circuits within buildings due to reliability problems with connections to outlets and switches and light sockets. (Common in houses built in the later 's and early 's, but since banned by most codes due to the resulting problems.) Aluminum is almost universal in high-voltage transmission lines (with steel core for mechanical strength) and common down to the wires leading to building main breaker panels. For such high power uses, the cost and weight savings of aluminum justify necessary connection technology.
Not easily, but aluminum can be soldered by working under a small puddle of oil (or sometimes even flux):/>About 50 years ago I purchased a small coil of aluminum solder which worked reasonably well. However, I now read that such solder usually contained cadmium, so isn't generally available.It is rare for branch circuits within buildings due to reliability problems with connections to outlets and switches and light sockets. (Common in houses built in the later 's and early 's, but since banned by most codes due to the resulting problems.) Aluminum is almost universal in high-voltage transmission lines (with steel core for mechanical strength) and common down to the wires leading to building main breaker panels. For such high power uses, the cost and weight savings of aluminum justify necessary connection technology.
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