If you’re frustrated because your fiberglass or woven wire filters are underperforming and causing an increase in mechanical breakdowns, then it’s time to put an end to your irritation. Make the switch to all-metal filters from Fluid Conditioning Products! We use sintered metal fiber in our all-metal filters, making them more robust, highly efficient, and longer-lasting than low-cost media like glass fiber.
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The result is better filtration of your water, hydraulic, or oil systems, so impurities don’t cause a premature breakdown or excessive wear of your machinery. For over 70 years, FCP has been a leader in the filtration business and serves customers in some of the most highly demanding and challenging fields, like the U.S. Military, commercial aerospace, and marine companies.
Learn how sintered metal fiber felt aids in the filtration process and get a quote today to get started on solving your filtration frustrations.
Sintered metal fiber felt is a non-woven filter medium made by selectively laying and compressing fine metal fibers together and then bonding through the sintering process. High-temperature sintering ensures a uniform filter element that performs far better than legacy materials like glass fiber.
In addition to outperforming fiberglass, sintered metal fibers are very strong, corrosion-resistant, and able to withstand high temperatures and stress in some of the most challenging environments. The material is versatile and can be welded and folded into different shapes. It’s usually layered with standard wire mesh to create the desired performance in a filter element.
While there are many uses for sintered metal fiber, filtration is where this material shines. Its high porosity increases permeability up to 20 times compared to other media types. You can add the fiber felt as a single layer on a sintered filter element or sintered mesh. Alternatively, you can bond multiple layers through sintering to create a complete filter media.
It’s ideal for filtering gas and liquids, so it’s the perfect filter medium for the clients we serve here at FCP. Our metal fiber media has absolute filter ratings as low as 3 microns and will not shed or break like traditional fiberglass media. That’s why our all-metal filters are used in military jets and helicopters, commercial aerospace, and the marine industry.
Choosing sintered metal fiber felt as your filter medium is a wise choice. There are many advantages to using this type of media, including:
The fluid or gas passes through the filter, and the sintered metal fiber blocks and retains contaminants and prevents them from entering the system downstream. The particles cake on the surface of the media and continue collecting the pollutants. The more particles that build up on the surface of the filter, the more pressure drop increases until the filter reaches terminal pressure drop.
At FCP, we prefer to use the finest metal fiber available for our filter elements—Bekipor. It is the most reliable stainless steel fiber filtration media available with multiple compositions to guarantee the best fit for your application. The fibers can range from three microns to over 40 microns, depending on your needs.
We chose this product because it exhibits all the benefits aforementioned of using sintered fiber felt. The metal-to-metal bonds create a strong filtration media that you just can’t get from other materials.
Sintered metal fiber is just one component of our all-metal filters. Our filters reduce contamination in hydraulics systems up to 95% and decrease equipment failure rates across the board. All-metal mesh filters have realized savings in military aircraft as high as $4 million for every 100 hours of flight time.
For more information, please visit stainless steel square wire mesh.
Filter elements and systems made with this medium provide you with the following advantages：
• Ease of cleaning
You can easily free porous metal filters of particulate by using backwash cleaning methods − without scraping, scrubbing, or rotating filter elements. You can also remove contaminants with water, steam, air, solvents, caustic or acid washing, or with ultrasonic cleaning.
• Minimal maintenance
Porous metal filters have no moving parts, so your maintenance procedures are simpler and less frequent.
• Reduced spare parts expense
You seldom need to replace porous metal filter elements.
• Waste minimization
Cleanable filter elements eliminate the incineration or landfill costs that you have with disposable filters.
Yes, it can, in the features of sintered fiber felt we mentioned that it is easy to clean and can last for long periods of time.
Amazingly, the stainless steel sintered fiber felt is easy to clean. This will come as a relief, as there might be a headache after the job this item undergoes. Do not also forget that this felt can be welded and machined because of its large filter area.
You can easily free porous metal filters of particulate by using backwash cleaning methods − without scraping, scrubbing, or rotating filter elements. You can also remove contaminants with water, steam, air, solvents, caustic or acid washing, or with ultrasonic cleaning.
Different sectors make use of fiber felt, and each sector uses it differently. Here are some examples of liquids that are filtered in different sectors using sintered fiber felt.
Chemical and Petrochemical Sector - catalyst recovery, polishing of corrosive liquids, pre-coat filtration
Refinery - the high rate of liquid flows in the refinery is filtered by fiber felt Food and Beverages - polishing of syrups, liquors and other liquids
If you work in any chemical industry or own one, you should suggest that your industry gets this filter as it will be helpful.
At this point, no one will hold you in a negative light for thinking if there is anything in the world that does not require the stainless steel felt. After all, filtration is an essential aspect of life that we cannot underplay. The role of the metal fiber felt in burners is to ensure that there is proper combustion and gives you the perfect output which you desire.
Also, with the knowledge gotten about stainless steel fiber felt, we hope you can differentiate it from others as this article has highlighted its uses, and the size it comes in.
Always keep in mind that you should choose a felt based on the purpose of the job you are doing. If you are going for anything that needs an industrial process, the stainless steel felt should be your first and only choice.
With all the knowledge of this article, it is hopeful that you do not seem lost the next time people are talking about the metal fibre felt or its components.