FRP tanks can serve a variety of purposes, and the type of material used in their construction can make them better suited for specific uses than other types of tanks. FRP, or Fiberglass-Reinforced Plastic, is such a material.
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FRP tanks are known for their ability to withstand harsh environments and corrosive chemicals. They also offer other advantages as well. If you&#;re wondering whether an FRP tank would be useful in your operation, use this guide as an introduction to some of the pros and cons of using FRP tanks over other types. It covers the basics of what FRP tanks are, how they&#;re made, some common uses for them and some reasons why they may not be right for certain situations.
FRP, or Fiberglass-Reinforced Plastic, is a composite material made of glass fibers and epoxy resin. It&#;s strong and durable, light in weight, corrosion-resistant and can be used in a wide range of applications.
The material is used in the construction of boats and tanks alike. The fiberglass helps make the boat lighter so it doesn&#;t sink as quickly if it gets damaged or punctured by something sharp like an iceberg (or another ship). The plastic gives it strength so it won&#;t crack under pressure like many other materials would do when hit by something hard like an iceberg (or another ship).
FRP tanks can be used to store petroleum and other fuels, water and waste water, chemicals, food products and other materials. They are suitable for storing any fluid or gas that is not corrosive to FRP.
FRP tanks are made from fiberglass reinforced plastic. This is a composite material that combines the high strength of glass with the chemical inertness and increased durability of plastic. The result is a durable material that is suitable for use in many applications including water storage, waste containment, hazardous material storage and more.
tanks can be used to store petroleum and other fuels, water and waste water, chemicals, food products and other materials. They are suitable for storing any fluid or gas that is not corrosive to FRP. FRP tanks are made from fiberglass reinforced plastic. This material is a composite material that combines the high strength of glass with the chemical inertness and increased durability of plastic.
FRP tanks provide excellent corrosion resistance in a variety of environments including those with chlorides and other harmful substances. FRP tanks have been used for over 30 years in the chemical industry and are still the tank of choice for many applications.
FRP tanks can be manufactured with an unlimited number of wall thicknesses up to 12&#; thick if required. The use of thicker walls provides greater wall strength which makes it possible to achieve higher pressures in single-walled tanks or make double-walled vessels more economical by decreasing wall thicknesses needed for equal pressure requirements.
Because FRP materials do not corrode, they do not break down over time like metal tanks do and never need painting or other maintenance that is required with most metals such as steel or aluminum. Because they are non-porous, they will not absorb liquids into their structure so they can be washed out using steam cleaning equipment designed specifically for this purpose without damaging the material itself (this also means there&#;s no need for costly secondary containment systems).
FRP tanks are more resistant to impact than carbon steel tanks. This is because the fiberglass used in FRP has a higher strength-to-weight ratio than most other materials, including metals and plastics, so it can be made thinner while still being strong enough to support the load of whatever product you&#;re storing in your tank. This means that when compared with conventional metal tanks, FRP tanks allow for reduced production time and material costs for both the molding process and shipping of finished products.
FRP tanks can be manufactured on site for any shape and size required by the user. This is a huge advantage over steel or metal tanks, which have to be specially ordered from manufacturers. The time saving and material saving in this way are tremendous.
The cost of shipping steel or metal tanks is also prohibitive, and the weight of these metals means their transportation must be done carefully. FRP tanks are light and can be easily moved around which makes fiberglass reinforced tanks more cost effective to manufacture.
Because of their strength and corrosion resistance, FRP tanks can be made thinner than most metal/steel tanks, which saves production time as well as material costs. This is especially beneficial when the user requires a larger storage capacity in a smaller space. FRP tanks are more resistant to impact than carbon steel tanks (on average), which makes them ideal for an installation where there may be an increased risk of accidents or damage by internal pressure changes.
Because they can be manufactured on site for any shape and size required by the user, FRP tanks are also ideal for applications where large volumes of water will need to be stored at different levels above ground level. Furthermore, because they do not rust or corrode over time like many other types of metal components used in industrial settings around the world today (such as aluminum), these products can last longer without requiring maintenance work done by trained professionals who know how best handle each individual situation effectively!
There are several reasons why FRP is an excellent choice for storage tank construction. One reason is that FRP tanks are more resistant to impact than carbon steel tanks. Another reason is that FRP can be manufactured on site for any shape and size required by the user, which eliminates costs associated with transporting or storing a custom-made tank. Lastly, since FRP is more resistant to corrosion than carbon steel, it reduces maintenance and replacement costs over time.
Choosing the right FRP tank is important because you want a product that will help you meet your needs, not something that will end up being a waste of money or space. When it comes to FRP tanks, Fiberglass Tank Solutions is leading the industry with our custom built solutions perfect for any application.
Large diameter tanks are sought after for a variety of reasons. When designed properly FRP materials can provide excellent high-temperature capabilities and solvent resistance. Depending on resin selection and other design factors, unique characteristics may be enhanced. In general, FRP withstand many acids, alkalis and oxidizing chemicals. Another one of those reasons is that there can often be an inversely proportional relationship between the cost to store a material and the diameter of the tank; in many cases the cost per gallon to store a material goes down as the diameter of the storage tank goes up. Thus, in some cases large fiberglass tanks may be a means to a more cost-effective solution.
There are many strengths to utilizing fiberglass in your project design. Large diameter fiberglass tanks can be designed with advantageous features suitable for a broad range of applications including, wastewater treatment, oil and gas, chemical processing and agricultural&#;just to name a few. Fiberglass is versatile and importantly can be corrosion and abrasion resistant. When designed properly, large diameter fiberglass tanks can leverage key attributes of fiberglass materials, such as, high strength-to-weight ratio, dimensional stability, long life cycles and low maintenance.
Our large diameter fiberglass tanks can be fabricated to meet your project specifications and meet industry standards; our custom tanks satisfy ASTM D- (contact molded) and ASTM D- (filament wound) standards. Our sizes range from 12&#; to 14&#; in diameter, with heights as required, custom diameters are available. Our typical fiberglass tank design limits for pressure and vacuum is +/- 15 psig. Custom applications that exceeding these limits are special projects and are within our capabilities.
We offer horizontal and vertical tanks with customized support systems including saddles and support legs for horizontal tanks. Regardless of whether this is a new project or an upgrade we can build per your specifications&#;our high-quality fabrications can also be designed to fully integrate into your existing infrastructure. Unique and custom tank head and base configurations can be engineered and fabricated to meet your needs. In addition to customized support systems we offer fiberglass ladders, walkways, platforms, decking, support rails, hand rails, stairways and fencing that will enhance and compliment your current design.
In many cases fiberglass tanks larger than 14&#; in diameter are not economical to ship, shop-fabrication, field-fit and field erection may then be necessary for custom jobs larger than standard sizes. More often than not, large diameter, field erected FRP tanks are fabricated using the same materials of construction and fabrication methods as standard shop fabricated tanks. Each service environment is unique and requires special attention to engineering considerations. Special considerations such as concentration, temperature, and pressure, vacuum will need to be addressed to ensure that the product being fabricated is optimized to enhance its performance and meet your specifications. To a large degree your service environment and specifications will influence many important design elements such as resin selection, laminate schedule and corrosion barrier.
Large Fiberglass Tanks
12&#; to 14&#; diameter standard, with heights as required
Standard materials and custom formulations
ASTM D- (contact molded tanks)
ASTM D- (filament wound tanks)
Typical design limits for pressure and vacuum +/- 15 psig&#;custom options available
Beyond design, engineering and fabrication, Beetle can assist you with procurement assistance, anchors guides and support systems, maintenance inspections, supervision repair and installation services, equipment rebuilding, and on-site modifications. Our project management and field At Beetle we offer FRP leadership; design intelligence, far-reaching capabilities, capacity, and over 50 years of fiberglass experience. Let&#;s share a conversation and get started.
It&#;s common for wastewater treatment plants to rely on cross-linked polyethylene chemical tanks, but many municipal water treatment plants are using inferior linear polyethylene or fiberglass tanks. While the short-term benefits are tempting, using linear polyethylene or fiberglass tanks can be like pouring money down the drain. Instead, Poly Processing&#;s cross-linked polyethylene (XLPE) tanks give you better performance, greater cost-effectiveness, longer useful life, and more innovative solutions.
Don&#;t All Tanks Perform the Same?
XLPE storage tanks play a key role in municipal water treatment plants. You may not be storing the volume of hazardous chemicals that a wastewater plant uses, but you are containing harsh materials that attack fiberglass and linear polyethylene tanks. These chemicals require a strong, safe storage solution to combat their corrosive properties&#;but not all tanks are made equal.
Fiberglass
Fiberglass storage tanks aren&#;t one-piece vessels, which means they contain seams. Each seam can be a weak point, creating opportunities for leaks and possible premature failure. Fiberglass tanks can also be handcrafted, or hand laid up, which opens up several opportunities for human error. In addition to the quality issues, fiberglass is expensive - and corrosion barriers for aggressive chemicals can increase these costs significantly. All these challenges mean you need to continually maintain fiberglass tanks and be vigilant to inspect for wicking and leaks.
Linear polyethylene tanks are created when thermoplastic resin is heated to create a fluid plastic that will harden and cure into a linear, high-density polyethylene surface. The molecules are connected like a rope&#;the individual threads of fiber are twisted together, but not tied.
Linear polyethylene tanks in general are cheaper due to the material costs and molding parameters. For certain storage applications such as water storage, these tanks can do the job nicely. Due to the lower upfront costs, many municipal water plants use linear polyethylene tanks. Linear polyethylene is less expensive than fiberglass, but it&#;s also susceptible to corrosion and requires regular maintenance throughout the reduced useful life of the tank.
Cross-linked polyethylene meets each of these challenges. Because of its seamless one-piece molded construction, polyethylene storage tanks lack seams where leaks tend to develop. The material is also resistant to corrosion, which means maintenance is practically eliminated throughout the increased useful life of the tank. XLPE tanks are also manufactured by an automated process, eliminating the risk of human error. Due to lower cost of materials and expense of the manufacturing process, Poly&#;s XLPE storage tanks are lower cost than fiberglass storage tanks.
When calculating the true cost of a chemical storage tank, consider the cost over the useful life of the product - not merely the upfront cost. That&#;s where Poly Processing shines. Our tanks are designed to give you the longest life possible out of your chemical storage system.
One of our core values is cost-effectiveness, and that comes out in our tanks&#; superior warranties and life expectancies. Our tanks have a much longer life expectancy than other materials. So, while our cross-linked tanks could have a higher upfront cost than some linear polyethylene tanks, the cost over the useful life of the tank is much less.
Our XLPE chemical tanks have a five-year full warranty, with a life expectancy of 15-20 years in most cases. A linear tank&#;s life expectancy is typically 4-6 years. You&#;ll get three times as much life out of a cross-linked polyethylene tank for only a slightly higher initial cost.
When it comes to fiberglass, our tanks cost about half the price of a fiberglass tank. They also have a longer warranty, for an even greater cost effectiveness.
Poly Processing&#;s chemical storage tanks are designed to meet the storage needs of municipal water plants. Our innovative solutions help your personnel do their job more effectively, and more safely.
The chemicals used in water treatment pose risks of contamination or harm to humans in the event of leaks or spills. Secondary containment is a must. If concrete secondary containment is already in place, Poly Processing&#;s IMFO tank or Sloped Bottom IMFO tank are the perfect water treatment chemical storage solutions.Poly Processing&#;s Integrally Molded Flanged Outlet (IMFO®) Tank, is a homogenous flange system that is molded as part of the tank while it is being manufactured, making it a stress-free part of the tank. The flange is created from the same material as the tank &#; it&#;s not an insert added during or post-production. The IMFO offers superior tank strength in a one-piece molded tank, with the flange molded into the lowest part of the tank.
If you don&#;t have adequate secondary containment, our innovative SAFE-Tank System provides an unmatched safe chemical storage solution for water treatment. Poly Processing&#;s SAFE-Tank®, double wall tank system, is a &#;tank-within-a-tank&#; that provides secondary containment to avoid the damaging of equipment or property, loss of chemical, or injury to employees in the event of a spill. The tank is designed to keep contaminants from entering the interstitial space.
For additional antioxidant protection, IMFO tanks and SAFE-Tanks are available with our OR-&#; system. Poly Processing&#;s exclusive OR-&#; system was specifically designed to address the aggressive oxidation effects of sodium hypochlorite, sulfuric acid, and hydrochloric acid by adding an additional resin system between the XLPE and the chemical. It is designed to maximize the useful life of storage tanks in oxidizing environments. The OR- system consists of engineered resins for oxidizing applications. This system increases the life of a crosslinked polyethylene tank giving the end user a greater cost-effective solution. Poly Processing&#;s exclusive OR- system addresses the aggressive oxidation effects of the most oxidative chemicals by adding an engineered resin system to the tank.
Currently, we have NSF/ANSI 61 tank system certification for thirty-eight of the most popular water treatment chemicals on our XLPE tank systems. Poly Processing holds the more stringent chemical system certification to make sure we provide the safest tank systems for drinking water safety. We certified the complete system from tank to bolt washers to this strict standard. Additionally, our certifications cover XLPE tanks with the OR-&#; system, our engineered antioxidant barrier. Poly tanks are certified for both potable water and chemical storage.
When it comes to protecting your equipment, your personnel, and your chemical supplies, cross-linked polyethylene tank systems are second to none. Not only are they the smartest financial investment, they also out perform other tank options for reliability, safety and longevity.
For specific questions about a custom water treatment chemical storage tank system,
contact a Poly Processing chemical storage tank specialist today
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Contact us to discuss your requirements of Durable GFRP Tank Custom. Our experienced sales team can help you identify the options that best suit your needs.
Welcome to the definitive guide on acquiring FRP (Fiberglass Reinforced Plastic) panel tanks, presented by Mui Fatt, a trusted industry leader with over 40 years of experience. In this comprehensive resource, we'll walk you through each step of the acquisition process, empowering you to make informed decisions and secure the ideal FRP tank for your needs.
FRP panel tanks, also known as fiberglass reinforced plastic tanks, are a type of storage tank made from fiberglass-reinforced plastic panels that are assembled on-site to form a complete tank structure. Widely used across various industries for storing liquids such as water, chemicals, and other fluids, these tanks offer a lightweight yet durable solution. The panels provide excellent resistance to corrosion, chemicals, and environmental factors. Crafted from high-quality fiberglass materials, they offer exceptional durability, corrosion resistance, and longevity compared to traditional alternatives. FRP sectional panel tanks are renowned for their versatility, as they can be customized to different sizes and configurations to suit specific storage requirements. Additionally, they are relatively easy to install and maintain, making them a popular choice for various storage applications.
Before diving into the acquisition process, it's crucial to assess your specific requirements for an FRP panel tank. Start by evaluating the purpose of the tank and the environment in which it will be installed. Consider factors such as:
Capacity and Dimensions: Determine the required capacity of the tank based on your storage needs. Consider the available space for installation and any size limitations.
Location and Environment: Assess the location where the tank will be installed, taking into account factors such as temperature variations, exposure to sunlight, and potential corrosive elements.
Regulatory Compliance: Familiarize yourself with local regulations and standards governing the installation and operation of FRP tanks. Ensure that your tank meets all necessary compliance requirements.
By thoroughly evaluating these aspects, you can establish clear objectives for your FRP tank acquisition and lay the groundwork for a successful procurement process.
With your requirements defined, the next step is to research and identify potential suppliers of FRP panel tanks. Here's how to find the perfect partner for your needs:
Market Exploration: Start by exploring the market for FRP tank manufacturers. Look for companies with a strong reputation and extensive experience in the industry.
Credibility and Reputation: Evaluate the credibility and reputation of potential suppliers by reviewing their track record, customer testimonials, and industry certifications (SIRIM and SPAN).
Product Quality and Customization: Compare the quality of products offered by different suppliers, paying attention to customization options, materials used, and manufacturing processes (hand lay-up/SMC).
By conducting thorough research and due diligence, you can narrow down your list of potential suppliers and identify those best suited to meet your requirements.
After evaluating your requirements and researching potential suppliers, it&#;s time to navigate through the acquisition process. Below is our company&#;s panel tank acquisition flow chart, illustrating the step-by-step journey from initial assessment to installation and maintenance. This visual representation will serve as a helpful reference as you proceed with acquiring your FRP panel tank.
Referencing this flow chart alongside the detailed explanations provided in this guide will ensure a comprehensive understanding of the acquisition process, empowering you to make informed decisions at every stage of the journey.
Once you've identified potential suppliers, it's time to initiate consultations and discuss customization options for your FRP panel tank. Here's how to tailor your tank to perfection:
Initial Consultation: Schedule meetings or calls with shortlisted suppliers to discuss your project requirements in detail. Provide information about your storage needs, site conditions, and any specific preferences.
Customization Options: Explore customization options offered by suppliers, such as tank dimensions, fittings, reinforcements, and additional features. Work closely with the supplier to design a tank that meets your exact specifications.
Expert Advice: Seek advice from suppliers on design considerations, material selection, and any technical aspects relevant to your project. Leverage their expertise to ensure optimal tank performance and longevity.
By collaborating closely with your chosen supplier and leveraging their expertise, you can customize your FRP panel tank to perfectly suit your needs.
Once the customization details are finalized, it's time to request quotations and proposals from your chosen supplier. Here's how to negotiate the best deal for your project:
Detailed Quotations: Request detailed quotations from suppliers, including pricing for the customized tank, delivery timelines, and any additional services or charges.
Proposal Review: Review proposals carefully, comparing the offerings of different suppliers in terms of pricing, quality, and value-added services.
Negotiation: Negotiate terms and conditions with your preferred supplier to ensure a mutually beneficial agreement. Discuss payment terms, delivery schedules, and any other relevant aspects of the contract.
By engaging in open and transparent communication with your supplier, you can negotiate a deal that meets your budgetary constraints while ensuring high-quality products and services.
With the contract finalized, the supplier will proceed with manufacturing your customized FRP panel tank. Here's how to ensure quality production and timely delivery:
Manufacturing Progress: Stay informed about the progress of tank manufacturing through regular updates from the supplier. Monitor key milestones and address any concerns or deviations from the agreed specifications.
Quality Assurance: Ensure that the tank is manufactured in accordance with industry standards, such as SIRIM and SPAN certification, and your specified requirements. Conduct quality inspections at various stages of production to verify compliance.
Delivery Coordination: Coordinate delivery logistics with the supplier to ensure timely transportation of the tank to your site. Provide any necessary support or access arrangements to facilitate smooth delivery and installation.
By maintaining open communication with your supplier and closely monitoring the manufacturing and delivery process, you can ensure that your FRP panel tank is delivered on schedule and meets your expectations in terms of quality and performance.
With the tank delivered to your site, it's time to proceed with installation and commissioning. Here's how to bring your FRP tank online:
Installation Planning: Develop a detailed installation plan in collaboration with your supplier, taking into account site conditions, safety requirements, and any special considerations.
Professional Installation: Hire experienced professionals to install the FRP panel tank according to manufacturer guidelines and industry best practices. Ensure proper alignment, anchoring, and sealing to prevent leaks or structural issues.
Commissioning and Testing: Commission the tank and conduct performance tests to verify its functionality and integrity. Check for leaks, pressure variations, and other indicators of proper operation before putting the tank into service.
By following a systematic approach to installation and commissioning, you can ensure that your FRP panel tank is installed correctly and ready to meet your storage needs.
Once the FRP panel tank is installed and operational, it's essential to establish a maintenance regimen to sustain optimal performance over time. Here's how to care for and support your tank:
Maintenance Schedule: Develop a regular maintenance schedule based on manufacturer recommendations and industry best practices. Include tasks such as cleaning, inspection, and preventive maintenance to prevent issues and prolong the tank's lifespan.
Personnel Training: Train personnel responsible for tank maintenance on proper procedures, safety protocols, and emergency response measures. Ensure that they understand how to identify and address common issues that may arise.
After-Sales Support: Leverage after-sales support from your supplier for troubleshooting, repairs, and technical assistance. Stay in touch with your supplier for any warranty claims, spare parts, or upgrades that may be required.
By prioritizing maintenance and leveraging after-sales support, you can maximize the longevity and performance of your FRP panel tank, ensuring reliable storage for years to come.
Congratulations on completing your journey to acquiring an FRP panel tank! By following the step-by-step process outlined in this guide, you've gained the knowledge and insights needed to make informed decisions and secure the ideal tank for your needs. Remember, at Mui Fatt, we're here to support you every step of the way, from initial consultation to after-sales service. Trust in our expertise and commitment to quality for all your FRP tank requirements. Talk to us about your project today! or &#; .
No, all pipe work/plumbing or connections from the inlet to the tank are excluded from our job scope.
Two kinds of sectional panel tanks are available: Pressed Steel made from mild steel or Composite GFRP Sectional Panel tank. Our tanks are usually 1m x 1m, while mild steel is 4ft x 4ft. Read more from the Comparison Table for Different Types of Panel Tanks
By converting the concrete plinth, you can convert the MS Sectional Tank to a GFRP Tank.
Leak tests are self-explanatory. After the tank is installed and connected to water sources, the client is advised to conduct testing to check for any leakage and report to us within 1 month of the installation date. The cost of water for testing is borne by customers.
We advise clients to do tank cleaning every 4-5 years. This tank is not an automatic cleaning tank, foreign particles or dirt from the water source can be trapped in FRP tank, causing the water become dirty.
The tank comes with a 10-years manufacturing warranty and 1-year leaking warranty.
Yes, installations are available within Malaysia; however, additional installation costs apply. Please liaise with our Sales Representative for details.
In the event of any lost accessories after delivery, please note that they will need to be repurchased at the customer's expense. We kindly advise customers to ensure the secure storage of all accessories until the arrival of our installation team.
Our tank excludes all pipework and valves, ball float valves, flanges, or nozzles; we only provide panels with openings.
Manhole cover, Air Vent, Steel Skid Base (primer coat), GFRP Sectional Tank Accessories;
For tank above 1.5m(H) &#; inclusive 1 set* of painted FRP mechanical level indicator, 1 set* of internal & external aluminum ladder
*2 sets for partition panel tanks
For panel tanks longer than 7m, we suggest a short partition, please talk to us for more details.
Disclaimer:-
The information provided on this website is for general informational purposes only and does not constitute legal advice. While we strive to ensure the accuracy and reliability of the information provided, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability, or availability concerning the information contained herein. Any reliance you place on such information is therefore strictly at your own risk. This website may contain links to other third-party websites. Such links are only for the convenience of the reader, user, or browser; which we do not warrant, recommend, endorse, or assume liability for the contents of the third-party sites.
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For more information, please visit High Pressure GFRP Tank Custom.