How Does buy copper clad steel plate Work?

29 Apr.,2024

 

Copper-clad steel

Bi-metallic product

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John Ferreol Monnot, metallurgist, the inventor of the first successful process for manufacturing copper-clad steel.

Copper-clad steel (CCS), also known as copper-covered steel or the trademarked name Copperweld is a bi-metallic product, mainly used in the wire industry that combines the high mechanical strength of steel with the conductivity and corrosion resistance of copper.

It is mainly used for grounding purposes, line tracing to locate underground utilities, drop wire of telephone cables,[1] and inner conductor of coaxial cables, including thin hookup cables like RG-174 and CATV cable. It is also used in some antennas for RF conducting wires.

History

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The first recorded attempt to make copper clad steel wire took place in the early 1860s.[2] Although for over 100 years people had been suggesting various ways of uniting copper and steel, it was not until the period mentioned that Farmer and Milliken tried wrapping a strip of copper about a steel wire. American engineers in 1883 and again in the 1890s made attempts to produce a copper-steel wire, in one instance at least, by electroplating copper on steel.[1]

The Duplex Metals Co. traces its beginning to John Ferreol Monnot between 1900 and 1905. He had been very interested in the work of Mr. Martin in Paris.

"After several years devoted to experimenting, [he] organized the Duplex Metals Company. Prior to his discovery of the process under which this company operates in producing its copper clad, probably almost every other possible way of welding copper and steel together had been tried by Mr. Monnot, but found useless for the purpose."[2][1]

Uses

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Copper-clad steel wire find applications in grounding, connection of ground rods to metallic structures, ground grid meshes, substations, power installations, and lightning arresters. This wire is also sometimes used for power transmission.

Copper coated welding wire has become common since wire welding equipment has become popular.

Copper-clad steel is occasionally used for making durable radio antennas, where its HF conductivity is nearly identical to a same-diameter solid copper conductor. It is most often used in antennas with long spans of unsupported wire, which need extra strength to withstand high tension which would cause solid copper or aluminum wire to break or stretch excessively.

Properties

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The main properties of these conductors include:

  • Good corrosion resistance of copper
  • High tensile strength of steel
  • Resistance against material fatigue

Advantages

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Since the outer conductor layer is low-impedance copper, and only the center is higher impedance steel, the skin effect gives RF transmission lines with heavy copper-cladding a low impedance at high frequencies, equivalent to that of a solid copper wire.

Tensile strength of copper-clad steel conductors is greater than that of ordinary copper conductors permitting greater span lengths than with copper.

Another advantage is that smaller diameter copper-clad steel conductors may be used in coaxial cables, permitting higher impedance and smaller cable diameter than with copper conductors of similar strength.

Due to the inseparable union of the two metals and the low amount of the more costly one, it deters theft since copper recovery is impractical and thus has very little scrap value.

Installations with copper-clad steel conductors are generally accepted as fulfilling the legal specifications for a good electrical ground. For this reason its use is preferred by industrial companies and utilities when cost is a concern.

See also

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References

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Clad Steel Plate Supplier and Stainless Steel - Triton Alloys Inc

 

 

Stainless Steel Clad Plate Stockist in India at guaranteed best price in India

 

What is clad steel plate?

it is made of composite materials manufactured by attaching stainless steel, aluminium, or other cladding materials  to both or one sides of a (base metal) low-alloy or carbon plate . Clad steel plate combines the strength of a structural element (base metal) with heat and corrosion resistance (cladding material).

Cladding materials:

  • Stainless
  • nickel alloys
  • Titanium
  • Copper
  • Aluminum 

A clad plate is a metal that is formed with the combination of two or more metals followed by bonding them together. The Clad Steel Plate can be produced with different metal grades having different qualities and features. The plate is generally formed as metals are extruded in dies and pressured to form a single metal piece. A Clad Wear Plate is resistant to abrasion and stress. These plates showcase superior hardness and prevent the formation of dents or any impact damage on the metal grade.

Stainless steel is the most sought-after material in the industry. The Stainless Steel Clad Plate is designed with a minimum of 11% chromium, giving it enhanced resistance to corrosive media. The versatile grade of plates can work well across different pressure and temperature setups without being damaged due to harsh conditions. A Titanium Clad Steel Plate is a very strong grade that is 40% lighter than most grades of steel. The lightweight modules showcase superior corrosion resistance properties and can withstand a wide spectrum of stress-induced setups. We are amongst the top Clad Plate Manufacturers who believe in quality over anything.

These plates are designed with the best raw materials and latest technology under the guidance of our esteemed workers. All the components of the Cladded Plates can be customized in different shapes and sizes to meet all customer requirements.

An Aluminum Clad Steel Plate is coated with an aluminum-silicon alloy creating a metallurgical bond between the metal. These plates work well in moderately high temperatures and in sub-zero temperatures. Copper Clad Steel Plate is mixed with steel to enhance the functionality of the plate. These plates have exceptional chemical properties that help them fight corrosive media. Our institution is a Clad Steel Plate Supplier who have links with different supply chain and logistical systems, allowing us to transport products within a short period.

For more information, please visit Stainless steel lining plate.

 

Cladded Plates Specification

Type clad plate (hot rolled) Width Max:2500mm Thickness Total thickness: 5-50mm (cladding material thickness:1-10mm) Length Max:15000mm Materials Base materials: carbon (Q235B, Q245R, Q345R),
Cladding materials: duplex 2205. stainless  300 series, etc Standard YB/T 4282-2012 Finish No.1 or as per your requirement

 

Clad Plate Manufacturer In Mumbai, we offer Copper Clad Steel Plate in almost any size or quantity, view Price

 

Price of Clad Plate

Clad Plates Description Clad Plates Price Copper Clad Plate/ Titanium Clad Copper Sheet for Surface Treatment US $ 2900-4700 / Ton Customizing ASME Nickel Hastelloy Clad Plate for Pressure Vessel  US $ 2900-4700 / Ton Titanium Clad Tubesheet/Tube Plate (E004) US $ 800-1000 / Piece Base Copper Clad Aluminim/Aluminum Plate US $ 2800-3399 / Ton Clad Steel Plate for Pressure Vessel US $ 50-75 / kg Stainless Steel Clad/Cladding Sheet /Plate US $ 1800-2300 / Ton Titanium Stainless Steel Bimetallic Explosive Welding Clad Metal Plate US $ 1800-2300 / Ton Titanium Clad Sheet/Plate US $ 20 / kg Corrosion Preventive Titanium Clad Plate US $ 21.9-22.5 / kg

 

Clad Steel Plate Standards

Clad Plates Applicable standards are generally as listed below.

ASTM A263 Stainless Chromium Steel Clad Plate ASME SA-264 Stainless Chromium Nickel JIS G 3602 Nickel Alloy Clad Steels ASTM A264 Stainless Chromium Nickel Steel Clad Plate JIS G 3601 Stainless Clad Steels JIS G 3603 Titanium Clad Steels ASME SA-263 Stainless Chromium clad Plate

 

Base metals

IS standards

  • G3103  Carbon and Molybdenum Alloy Steel Plates
  • G3106  Rolled steels for welded structure (490, SM400)
  • G3101  Rolled steels for general structure (SS400)
  • G3115  Steel plates for pressure vessels for intermediate
    for Boilers and Other Pressure Vessels (SB410)
  • temperature service (SPV235, 315, 355)
  • G4109  Chromium-molybdenum alloy steel plates for boilers
    and pressure vessels ( 3, SCMV2, 4)
  • G3118  Carbon steel plates for pressure vessels for intermediate
    and moderate temperature service (450, SGV410, 480)



ASTM/ASEM standards:

  • Structural carbon steel plate: A283, A36, SA-283, SA-36, etc.
  • Pressure vessel use carbon steel plate: A285, A516, SA285, SA-516
  • Pressure vessel use low-alloy steel plate: SA-387, A387,etc.

 

Features of Clad Wear Plate

  • Excellent dimensional accuracy
  • Excellent bonding characteristics and stable performance
  • Wide variety of base metal-cladding material combinations
  • Available in wider and longer dimensions

 

Typical Backing Steel of Clad Steel Plate

Clad Plates ASTM EQUIVALENTS(INTERNATIONAL GRADES) DESIGNATION BS DIN NF A285-90 Grade B BS1501-151   Grade 360 DIN17155   Type HI A37C1orC2-NFA36.205 A285-90 Grade A A515-92 Grade 60 BS1501-151   Grade 400 DIN17155   Type HII A42C1orC2-NFA36.205 A285-90 Grade C BS1501-151   Grade 360 DIN17155   Type HI A37C1orC2-NFA36.205 A515-92 Grade 65 BS1501-151   Grade 430 DIN17155   Type HIII A48C1orC2-NFA36.208 A516-90 Grade 55   DIN17135   Ast 35 A37R1orP2-NFA36.205 A515-92 Grade 70   DIN17155   Type HIV A48C1orC2-NFA36.208 A516-90 Grade 65 BS1501-224   Grade 460 DIN17135   Ast 45 A42FP1orFP2-NFA36.208 A516-90 Grade 60 BS1501-161   Grade 400 DIN17135   Ast 41 A42P1orP2-NFA36.205 A516-90 Grade 70 BS1501-224   Grade 490 DIN17155   17Mn4
DIN17155 19Mn5 A48P1or-P2-NFAF   36.205
A48FP1orFP2-NFAF 36.208 A204-93 Grade B   DIN17155   16Mo5   A204-93   Grade A   DIN17155 15Mo3 15D3-NFA36.206 A204-93 Grade C       A387-92   Grade 12
A387-92Class 2 BS1501-620 DIN17155   13CrMo44 15CD4.05-NFA36.206 A387-92 Grade 2
A387-92 Class 2 BS1501-271   15CD2.05-NFA3.206 A387-92   Grade 11
A387-92 Class 2 BS1501-621     A387-92   Grade 21
A387-92 Class 2       A387-92   Grade 22
A387-92 Class 2 BS1501-622/515 DIN17155   10CrMo9.10 10CD9.10-NFA36.206 A302-93   Grade A     18MD7-05
15MDV4-05-NFA36.206 A302-93 Grade C       A302-93   Grade B     15MDV4-05-NFA36.206 A302-93 Grade D       A537-95 Class 1 BS1501-244Grade   490 DIN17155   StE355 A52FP1-NFA36.208 A299-90   DIN17155   19Mn5 A52C1-NFA   36.205 A537-95 Class 2   DIN17155   StE420  

 

Cladded Plates Distributors, Get big Stock conform to international standards and specifications

 

Stainless Steel Clad Plate Manufacturing Process

 

Most Popular Types of Clad Plate Material


Stainless Steel Clad Plate
Titanium Clad Steel Plate
Copper Clad Steel Plate
Aluminum Clad Steel Plate
Nickel Alloy Clad Steel Plate
Clad Steel Plate

 

We Guarantee Fastest Delivery Of Titanium Clad Steel Plate with All Documents Including Mill Certificate

 

Cladded Plates Available dimensions

Clad Plates Coating material 

Copper and nickel alloys

Ferrites, austenites

Clad plate thickness:

1.5-10 mm

1.5-10 mm

Total thickness:

6-65 mm

6-150 mm

Widths:

3,800 mm max.

3,800 mm max.

Unit weight

2–9 tons

2–18 tons

Length:

15,000 max. (max.

12,400 mm Q + T)

15,000 max. (12,400 mm Q+T max.)

Surface area:

At least 6 m²

At least 6 m²

 

Sizes of Clad Plate 

Stainless Clad Steel Plate

Clad Plates TOTAL
THICKINESS
(mm)
Clad Plates WIDTH(mm) DIA(ø) 1500

2000
2001

2300
2301

2600
2601

2900
2901

3200
3201

3500
3501

3800
3801

4100
4101

4400
4401

4800
LENGTH(m) 11.1~16.0 15 15 15 14 14 12 12 10     4.2 150.1~200.0 5.5 5 4.5 4.5 4           3.5 6.0~11.0 14 14 14 14 14 12         3.5 16.1~20.0 15 15 15 15 15 12 12 12 10   4.5 30.1~50.0 15 15 15 15 14 14 14 13 12   4.8 20.1~30.0 15 15 15 15 14 14 13 13 13   4.7 50.1~75.0 14 13 12 11 10 10 9 8 7   4.8 100.1~125.0 8 7 6.5 5.5 6 6 5 5     4.2 75.1~100.0 12 11 10 8 7 6 5.5 5     4.4 125.1~150.0 8 7 6.5 5.5 5 4.5         4

 

Nickel And Nickel Alloy

Clad Plates TOTAL
THICKINESS
(mm)
Clad Plates WIDTH(mm) DIA(ø) 1500

2000
2001

2300
2301

2600
2601

2900
2901

3200
3201

3500
3501

3800
3801

4100
4101

4400
4401

4800
LENGTH(m) 11.1~16.0 13 13 13 11 11 9 9       3.8 6.0~11.0 13 13 13 11 11 9         3.5 150.1~200.0 4.5 4                 2.5 16.1~20.0 14 14 14 12 12 10 10       4 30.1~50.0 14 14 13 13 12 12 10 8 7   4.5 20.1~30.0 15 15 15 13 13 11 11 10     4.2 50.1~75.0 9 9 8 8 7 6         3.8 100.1~125.0 5 5 5 5             3.2 75.1~100.0 7 6 66 6 5           3.5 125.1~150.0 5 5 4.5 4.5             3

 

Copper And Copper Alloys

Clad Plates TOTAL
THICKINESS
(mm)
Clad Plates WIDTH(mm) DIA(ø) 1500 1501

2000
2001

2500
2501

3000
3001

3500
3501

4000
4001

4500
LENGTH(m) 75.1~100.0 8 8 8 7 6.5 5.5 – 4.5 13.1~20.0 10 10 10 8 8 6 – 4 6.0~13.0 10 9 9 8 7 6 – 4 20.1~30.0 11 11 11 8 8 6 – 4.3 40.1~50.0 10 10 10 8 8 6 – 4.5 30.1~40.0 11 11 11 8 8 6 – 4.3 50.1~75.0 9 9 9 8 7 6 – 4.5 100.1~150.0 7 6 6 5 4.5 4 – 4

have difficulty to find Aluminum Clad Steel Plate in tough length? Call Triton now


Titanium Clad Steel Plate Application

  • Chemical transportation and processing
  • Head plates
  • Tank and pressure vessel fabrication
  • Industrial scrubbers
  • Desalination plant

 

 

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