How Does China Wire Mesh Manufacturer Work?

15 Jul.,2024

 

Why Anping is Known As the Wire Mesh Production Factory

Intoduction of Anping:

China has introduced a unique, time-saving concept where its cities are organized as the hub of the particular product. Thus, it becomes very convenient for the buyers pouring in across the globe to purchase their chosen goods. It saves enormous time and effort of the buyers, wandering here and there searching for the right product or information they need. The business directory of China guides the buyers in the best possible way.

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Like, those who would like to buy or have any information about all types of Wire meshes are guided to Anping.

Anping has a history since the Ming dynasty. Located in the middle of Hebei Province and the plains of JiZhong, the place is ideally known for its peaceful lifestyle, soothing climate, and business environment.

With the developing technology and manufacturing means, they went on making more and more value-added wire mesh. Today, the place is flooded with an estimated + production units engaged in producing all types of metal wire mesh products, offering employment to thousands of skilled people.

Most manufacturing units are operating here 24 x 7 to overcome the massive demand of local and global sources. Therefore, Anping is a name to look upon for the finest quality wire mesh products made available per prevailing universal standards.

Due to the fast-developing Business, many people are paying here visits. That has given enough opportunity to develop other commercial bi-activities like hospitality, tourism, banking, secretarial works, translators, publishing, transportations, etc.

Today, Anping is a well-developed and prosperous city. Anping organizes periodical wire mesh exhibitions on an international scale where the buyers are getting the best opportunities to meet most wire mesh manufacturers under the same roof. Thus it offers an ideal platform for the traders, manufacturers, and buyers to meet in person.

The Development and Growth of Anping:

The rapid growth and development are due to its change of gears into the wire mesh production layout. They have enlarged their canvas to offer better wire mesh productivity to the world and planned very carefully to overcome the ever-growing demands of the Wiremesh. The city is allotted more space for setting up large production houses.

As reported, an estimated yearly production is approximate + 250 million square meters of Wire mesh, and yet they are adding new hi-tech parameters into the development. The giant manufacturing dragon has to offer the widest array of all types and standards of wire mesh products so that the buyers can easily get the best choices to enhance their Business.

The country is rocking with the massive revenue generated from the flourishing flow of the Business offered to the world and contributes immensely to the development.

Production in Anping:

Anping produces various kinds of wire mesh, which are used in many applications.

Anping Undertakes the Manufacturing of the Following Products:

Woven wire mesh, Conveyor belts, welded mesh, fencing meshes, architectural meshes, grills, perforated sheets, wire nettings or knitted meshes, expanded meshes, crimped meshes, chain link fence, polyester printed screen meshes, barbed wires, razor wires, etc.

Wire Mesh Can be Classified as Under:

Woven Wire Mesh:

When a horizontal wire is passed under and over multiple vertical wires, a pre-desired pattern gives us woven wire mesh. The woven wire meshes are generally used in sieving, filtering, and domestic applications.

The Woven Wire Meshes are Further Classified Into:

a) Types of Material:

Stainless Steel, Aluminium, Copper, Brass, Titanium, Zirconium, Nicol, Monel, Plastic, etc.

b) Types of Weaving Pattern:

Plain, Twill, Dutch Twill, Reverse Dutch Twill and Five Heddle.

Welded Wire Mesh:

The Horizontal and vertical wires are electronically welded together. The Hole size and the wire diameter of the welded wire mesh is much bigger than the woven wire mesh. This mesh is mainly produced in Galvanised Iron, Stainless Steel 304/316, Mild steel, and PVC coated.

Welded wire mesh is ideally used for heavy-duty jobs like making robust fencing or a barrier to add safety around the premise.

Crimped Wire Mesh:

In this kind of wire mesh, the Wire is passed through a crimping machine that crimps the Wire in various ways. Crimp mesh can be weaved in many different crimp styles, including plain crimp, intermediate crimp, lock crimp, and flat top crimp.

The crimping process increases the strength of the Wire and thus makes the mesh more rigid and strong. The crimped weaving mesh produced an accurate open area and made the wire mesh structure stable and smooth.

The heavy-duty crimped woven wire cloth can be utilized as a vibrating screen in the mining, coal, smasher, and different enterprises. The light crimped woven wire mesh with thinner wire diameter and small opening size can be used as Cooking grills, protective fences for the machine Equipment, etc.

Further, the crimped mesh is produced in stainless steel, Spring steel, Galvanised Iron, and Copper.

Knit Wire Mesh:

Knit mesh is made by interlacing or knitting wires into one another. Then, like a sweater, the wire loops are woven into one another to move and stretch without coming unfurled, making the wire mesh very flexible.

The knit wire mesh is further compressed into the desired shape, which can be used as a filtration element for various applications such as Mist eliminator, Demister pad, etc.

The knit wire mesh is either made of single filament wire or multi-filament wires. The former is more economical and is used in major applications, while the latter is used in heavy-duty applications.

Expanded Mesh:

Manufacture the expanded mesh, the metal sheet or plate is continuously punched on the power press machine and expanded simultaneously.

This mesh is sub-categorized by Standard Expanded Mesh and Flattened Expanded Mesh. The standard mesh has a raised surface due to sharp edges by punching, while the Flattened Expanded mesh is cooled rolled, leaving a smooth and flat surface. The expanded meshes are lighter, durable, and economical; thus, they are used for walkways, grills, and fencing purposes.

For more information, please visit Welded Razor Wire.

Welded Wire Mesh Manufacturing Process

Welded wire mesh manufacturing process, include galvanize welded wire mesh and vinyl coated welded wire mesh production processing.

Wire rod

The raw material used for product material is of low carbon steel from various steel manufacturers, commonly known as wire rods. The raw material grades are SAE , SAE , and SAE which has a percentage of carbon in the range of 0.08 to 0.12. Stainless steel wire, iron wire, galvanized wire is the ideal raw materials.

Cold rolling

Cold rolling is a metal working process in which metal is deformed by passing it through rollers at a temperature below Recrystallisation temperature. Cold rolling increases the yield strength and hardness of a metal by introducing defects into the metals crystal structure. These defects prevent further slip and can reduce the grain size of the metal.

Straightening & cutting

Specialized machinery from Italy is used for straightening and cutting process. The cold rolled wire rods in the coil form is passed through pre set die and cartridge units (special sets for different diameter wire rods) present in the straightening and cutting machine, where the wire rods are first straightened and then cut to set length (precision up to 2 mm) automatically. The wire rods can be cut to any size ranging from 0.8 metre to 12 metre with a max tolerance of 2 mm.

Welding

Welded wire steel fabric is manufactured with automatic welding machines, where wires are welded together in square or rectangular grids. The wires are welded by electric resistance in an automated state of the art machine which controls welding parameters precisely. All the settings for dimensions and welding are programmable. The weld is formed by a controlled combination of pressure, intensity and duration of electric current to develop fusion of the wires. Welded steel fabric utilizes welded intersections for bond and anchorage.

Bending & cutting

Two separate machines from Schnell, Italy are available for cutting and bending operation. The cutting machine is used for cutting the finished meshes to desired dimension. It is a motorised unit, capable of cutting meshes at a speed of 2 to 3 cut per second. The bending machine available is used to bend the cut meshes to the required shape (as required by design). The machine is capable of bending sheet to any angle (Up to 180o). Depending upon the design requirements, the sheets requiring cutting and bending will be taken for this operation else the meshes will be directly taken for despatch from the third process.

Finished mesh

After the bending and cutting process comes the final stage in manufacturing process, galvanizing or PVC coating.

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