Niles expanded copper mesh is soft, malleable, and ductile, and offers good thermal and electrical conductivity. Copper resists distortion and corrosion. It is environmentally safe and recyclable. Copper also has biostatic antimicrobial qualities, making it useful in the medical field.
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At Niles, our expanded copper mesh products are produced from a slit and stretch process in sheet and coil with round, diamond, square and hexagonal shapes and openings. The manufacturing process is virtually waste free which reduces overall costs. The expand process adds rigidity to the original material characteristics yet it is easily fabricated and formable. Our expanded copper comes in either a 2-dimensional or 3-dimensional appearance with up to four different views. Features such as control, light, sound, air, liquids, EMI and RFI shielding and access may be designed into the copper mesh.
Expanded copper mesh is useful in many different industries, and our ExPerf metal designs are ideal for meeting unique applications. We manufacture micromesh in copper, which is used for both lightning strike protection and EMI/RFI shielding. Additional applications include Faraday Cages, electronics, aerospace, composite structures, wind energy and more. Other expanded copper mesh applications include floor heating, ceiling tiles, infrastructure, food services, batteries, glass, jewelry and architectural screens and enclosures.
For more information on how our expanded copper mesh products can benefit your company, please fill out an RFQ or call us at 800-321-.
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Thanks to its versatility, expanded metal can be used for building facades and as a design element and interior ornament. It is a highly customisable material and is therefore becoming an increasingly popular solution. Moreover, thanks to its processing, it is a choice that responds to the increasingly important demands for sustainability in the world of architecture and construction.
Lets discover its characteristics and strengths.
Expanded metal is the result of a process of cutting and shaping the raw material using a tool called a mould. The result of this operation is an elastic mesh structure, the shape and size of which depend on the patterns used in the cutting process.
The production of expanded metal is also characterised by the absence of waste: the raw material is completely transformed and processed.
Starting from a single piece, the metal sheet is modified and expanded until it reaches the required shape, and from one metre of metal it is possible to produce a mesh three metres long.
Expanded metal is a highly sustainable alternative to, for example, perforated metal, as there is no waste in its processing.
Expanded metal can be made from:
As for the shapes, they come in different geometries:
Expanded metal can be transformed into a mesh that envelops and shapes the structures to which it is applied. It can be used as a facade or for protection.
It can be used both externally and internally, as a suspended ceiling to hide corners or even as an interior design element. On the other hand, the various shapes it takes after processes such as bending, welding, folding and cutting ensure elegance and efficiency.
The transparency, combined with the shading effect, transforms the mesh into a sunshade, making it a unique material for creating captivating lighting effects and optimising energy savings.
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As mentioned earlier, expanded metal is widely used in various building and architectural contexts. Its applications are not limited to facades: it offers enormous potential beyond design and aesthetics.
For example, expanded metal is also an excellent solution in the industrial sector, providing both functionality and versatility.
The processes it undergoes allow light, air and liquids to flow through it. It is therefore used to create protective and filtering devices in the automotive, chemical, petrochemical, energy and domestic appliance industries.
At the same time, expanded metal meshes are used to create walkways, paths and safety barriers in working environments. The expansion process guarantees the uniformity and regularity of the surfaces, making them highly safe and reliable.
Without question, expanded metal is a standout choice in architecture, offering versatility for a range of applications like:
Its unique mix of solid and open spaces, combined with durability and adaptability, makes it both functional and visually striking. Its transparency and three-dimensional effect create captivating optical illusions, drawing attention to the buildings it enhances.
Advancements in technology have brought sophisticated painting and anodizing techniques, ensuring long-lasting protection against corrosion. With a wide palette of coloursfrom crisp white to rich goldexpanded metal easily fits diverse architectural styles.
Anodizing, done with state-of-the-art systems, further elevates expanded metal by:
Each project benefits from tailored production, using advanced robotic machinery that adapts to specific needs. This approach, aligned with Industry 4.0, ensures every piece is unique and perfectly crafted for its purpose.
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The versatility of expanded metal concerns not only its many applications, but also the ease with which it integrates with different architectural styles. There are countless examples, from minimalism to contemporary Scandinavian architecture.
Thanks to its clean lines and geometric patterns, expanded metal works perfectly in minimalist design. It combines simplicity with practicality, staying true to the minimalist idea of blending function with beauty. Materials like steel, aluminum, and stainless steel give expanded metal a sleek, modern appearance. Its metallic finishes look clean and natural, so there is no need for extra decoration.
Expanded metal can be taken into account by contemporary architects to give a remarkable touch to their projects, especially for facades and wall-cladding.
As for the Scandinavian style, it is known for its simplicity and practicality, not just in homes but as a general design approach. Expanded metal has found its place as a material that adds character to buildings while offering practical benefits.
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Expanded metal is one of the most eco-friendly metal products available. It is made by cutting and stretching metal at cold temperatures, which means no welding or drilling is needed. This process creates no waste and reduces carbon emissions, making it better for the environment.
The material is also recyclable.
Contact us to discuss your requirements of copper expanded metal mesh. Our experienced sales team can help you identify the options that best suit your needs.