When cement is poured, it needs reinforcement from galvanized wire mesh in order to take shape. In addition to helping form platforms, roadways, and structures, this helps prevent cracking and architectural failure.
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Steel mesh can be galvanized in one of two ways. The first method is referred to as hot-dipping, and it involves dipping the metal into liquified molten zinc. This results in the formation of a zinc-steel alloy, which coats the material's surface with a protective layer.
The other technique is electrolytic galvanizing (also called electrogalvanizing or cold galvanizing). With this method, an organic zinc solvent is applied to the steel, which evaporates and leaves a thin layer of zinc-steel particulates on the surface.
Durable galvanized metal is a go-to for the construction industry. However, how long will it last in concrete, and will it rust? Ahead, answers to these questions, along with insight into the benefits of this ultra-strong, versatile material.
Learn more in our blog, How Is Galvanized Wire Mesh Made?
How Long Do Galvanized Wire Mesh Panels Last in Concrete?
Galvanized wire mesh panels can last several decades&#;potentially over a century&#;before they begin to corrode in concrete. The exceptionally durable, resilient material will also resist rust for 50 to 75 years.
The unique durability and environmental resistance of galvanized steel make it ideal for buildings and infrastructure, especially in concrete applications. An accumulation of rust and corrosion can eventually lead to structural collapse, but the concrete will show signs of wear prior to this scenario.
Dive deeper in our article, Welded Wire Mesh a Concrete Solution for Contractors.
Rebar vs. Galvanized Mesh for Concrete
As noted, concrete needs reinforcement to ensure it takes the intended shape and holds up for decades. Rebar (short for reinforcing bar) is often embedded into cement before it hardens. While these steel bars have long been the standard, galvanized welded and woven wire may be a better alternative.
Galvanized stainless steel mesh is:
Consistently sized and spaced
Highly durable with exceptional tensile strength
Preassembled for convenience
Relatively easy to lay in the proper position
Resistant to rust and corrosion for decades
Galvanized steel mesh is also often more affordable than traditional rebar, helping developers and builders save substantial money. For roadways, vehicle storage, and large buildings, a combination of the two materials may be necessary for dependable reinforcement against the continuous weight.
Get more insight in our blog, Is Wire Mesh Necessary in a Concrete Driveway?
Shop Galvanized Wire Mesh Rolls & More from TWP Inc.
TWP Inc. has been an industry-leading supplier of construction and building meshes since . Our woman-owned company is a trusted resource for developers, architects, engineers, builders, and contractors alike.
We carry galvanized woven wire mesh rolls, sheets, and panels of varying sizes and wire diameters. When you browse the selection, you'll also find welded and poly-coated options with maximum resistance in extreme conditions.
TWP Inc. also offers helpful in-house services, including cleaning, measuring, disc sizing, laser cutting, and roll slitting. Shop mesh in stock or contact us for a quote on a custom order.
Curious about how steel hardware cloth is being used in your industry? Connect with TWP Inc. on LinkedIn for the latest news&#;and be sure to follow us!
Durable, affordable, and endlessly versatile, woven wire mesh is a go-to for many DIY projects. The galvanized steel variety, in particular, is notably strong and resistant to various outdoor conditions.
But what can you use it for around the home, and how long does galvanized metal last? Find answers to frequently asked questions about this type of wire mesh below.
1) Does Wire Mesh Rust if it's Made of Galvanized Steel?
The galvanization process creates a protective zinc-steel coating on the surface of steel mesh screens. This gives the material enhanced strength and resistance to rust and corrosion, but it's not completely invincible. Though stainless steel is more resistant to rust and corrosion than regular steel, wire mesh can still rust, even if it's galvanized.
How Is Galvanized Wire Mesh Made? Read our blog for details.
2) How Long Does it Take Galvanized Wire to Rust?
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Exactly how long it takes galvanized steel to rust or corrode depends on a few factors, such as the climate and how the material is used. Galvanized wire typically holds up for a long time before it begins to rust&#;often decades. The material could last much longer if used indoors or in a relatively dry outdoor environment with moderate temperatures.
3) What Causes Galvanized Steel to Rust or Corrode?
Rust can accumulate more rapidly if the material is continuously exposed to moisture, salt water, and certain chemicals.
For instance, galvanized steel may rust or corrode quickly in:
Applications in which the material is continuously wet, such as a car wash or water park
Humid climates with lots of moisture in the air
Marine environments with exposure to saltwater and moist, salty air
Outdoor locations with frequent, heavy rainfall
4) How Long Does Galvanized Wire Mesh Last?
The zinc-steel alloy on galvanized wire mesh strengthens the material while keeping rust and corrosion at bay&#;but the protective coating will eventually wear off. It could last as little as a year in a wet or coastal environment and two or three decades in a desert location. In perfect conditions, it might hold up for a century.
As noted, stainless steel has exceptional resistance to rust and corrosion, especially T-316 (type 316), a premium stainless alloy. T-316 welded stainless steel wire mesh is a great choice if you're looking for an incredibly durable, long-lasting material suitable for a range of outdoor environments.
5) How Do You Prevent Galvanized Steel From Rusting?
Galvanized steel mesh will initially have a shiny silver or chrome color, but with time, it will dull. Eventually, it may appear powdery-white, which indicates corrosion, or reddish-orange, the telltale sign of rust.
Depending on how and where you're using the material, this may not be avoidable. However, you can help prevent rust and corrosion by not using abrasive or acidic cleaners (like bleach or disinfecting agents), washing it with pH-neutral water, and storing it in a dry, ventilated area.
6) Can the Material Be Used in DIY Projects?
Galvanized wire mesh and hardware cloth can be used for a wide array of DIY home projects.
This includes:
Chimney caps, spark arresters, and fireplace screens
Concrete driveways and sidewalks
Fencing and privacy screens
Foundation vents, soffit screens, and gutter guards
Gardening and landscaping projects
Pest control and rodent exclusion
For more inspiration, check out these Outdoor Living Space Design Ideas Using Wire Mesh.
Shop Galvanized Wire Mesh: Woven & Welded
TWP Inc. has what you need to get started with your next DIY project. For over 50 years, our woman-owned company has been a leading supplier and fabricator of metal mesh screens.
Our robust selection of products includes pre-sized, laser-cut materials with various weaves, wire diameters, and finishes&#;all in stock and ready to ship. If you don't see exactly what you need, we're happy to accommodate custom orders.
Request a free quote today or get in touch to speak with our experts. We&#;re here to help!
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Are you interested in learning more about odm wire netting fencing? Contact us today to secure an expert consultation!