In fact, among companies in those segments, nearly half say post consumer recycled resin is playing a significant role in their sustainable packaging strategies, according to Jabil&#;s recent study . Consumer packaged goods companies have a strong tendency (64%) to incorporate post consumer material and other recycled content as part of their product-level initiatives. Download the full survey report.
EcoPlas Product Page
Ask many of the world's leading brands about their sustainable packaging plans and they will tell you: they aim to make their packaging 100% reusable or recyclable by . More specifically, many plan to source post-consumer recycled (PCR) materials&#;such as post consumer recycled resin&#;to get there. This sentiment is echoed across the entire landscape of food and beverage , as well as personal and home care segments.
While post consumer recycled resin seems to be the leading option to accomplish packaging sustainability in the industry, there are several considerations to make when sourcing PCR material:
There are four main plastics used in packaging: polyethylene (PE), polypropylene (PP), polystyrene (PS) and polyethylene terephthalate (PET). Currently, high density polyethylene (HDPE) and PET recycling are more common than others. The infrastructure is built to support the collection of these materials and many CPGs lead initiatives to educate consumers to recycle. PP is readily recyclable but needs more infrastructure and education around the material. Finally, PS is also recyclable as it is extremely tolerant to &#;re-melting,&#; but its collection presents difficulties due to its form factor.
Certain plastics are like oil and water&#;they don&#;t mix well. The contamination caused by their mixing, or worse yet, the addition of other factors (such as food, dirt, or other contaminants) can render the resins very difficult to reuse. The makeup of the post consumer resins can be a big obstacle in the industry&#;s endeavor to achieve a truly circular economy, which is a critical piece for packaging sustainability.
In addition, based on your company&#;s performance requirements of the product, the mixing of the materials can lead to further complications in achieving goals. Almost 60% of European plastics converting companies find it &#;hard&#; or &#;very hard&#; to reuse plastic scrap due to contamination, according to a European Plastics Converters Association study.
Then how can you ensure 100% purity for packaging materials?
The first step is to establish a set of recycled material goals for your product. Then, you need to partner with your supplier to evaluate and understand their sources and supply chain. They must have the appropriate quality controls and tests in place to ensure the material supplied meets your product&#;s specifications.
Therefore, it is imperative that you have full visibility into your supplier ecosystem and a strong understanding of how the post-consumer recycled plastic was sourced, processed and produced.
Not every type of recycled resin works for every use case or complies with applicable regulations.
In the United States, the FDA has guidelines for the use of recycled plastics in food packaging. Specifically, they have three concerns that:
Europe has more stringent guidelines. Under a regulation set over a decade ago, only &#;food-contact materials and articles that contain recycled plastic obtained from an authorized recycling process&#; may be used in the EU.
It is very likely that in the future more industry standards will be developed, and perhaps also government regulation, to ensure the material really is what it should be. Brands once again can partner with governments worldwide to help shape regulation and drive post consumer recycled content forward.
Over the long term, this area will become more like medicine or food&#;when we go to a grocery or drug store, we hardly ever think about whether the medicine or food is &#;good&#; or &#;safe.&#; We rely on the system in the background which ensures that it is.
Finding a steady source of high-quality post consumer recycled plastic is a difficult endeavor today. Consumers are not yet recycling enough plastic waste worldwide&#;which drastically impacts the supply. The reasons vary from geographically different regulations to the additional cost customers must occasionally incur to recycle. Furthermore, while many understand the importance of recycling, many are also confused on how to properly do it.
With such high demand for recycled materials, brands and packaging integrators must treat the sourcing of these resins as a partnership with their supplier, rather than a transactional exchange. Unlike sourcing virgin material, brands, converters and suppliers must work as a team and make the proper investments to build a viable infrastructure. Sometimes, that means launching community initiatives.
PepsiCo, for example, recognizes the importance of bringing all stakeholders together. To support the development of packaging sustainability, they launched PepsiCo Recycling, an initiative to improve plastics recycling infrastructure and raise awareness on the issue worldwide. With their partnerships through the program, they&#;ve provided recycling access to 33 million households across 700 communities in the U.S. since , collecting more than 115 million pounds of plastic bottle and recyclables.
These types of partnerships and investments can help you reach your sustainable packaging goals while making a big difference for the environment. Watch Jabil's documentary: The Sustainable Packaging Revolution for a better understanding of how integrators like Jabil, KW Plastics and Danimer Scientific are bringing innovative packaging solutions to the market.
While long-term partnerships and investments into the larger ecosystem will help to ensure a steady supply of post-consumer recycled resins, end-of-life must be addressed at the very beginning with product design. As it stands currently, approximately 30 percent of plastic packaging will never be reused or recycled without fundamental redesign or innovation, according to the World Economic Forum.
The current recycling infrastructure needs an overhaul, but brands can design their packages to optimize recyclability while working within the boundaries of the current infrastructure. This can be accomplished in different ways, such as making components out of a single polymer family, tethering a cap to a bottle or by minimizing how the packaging is assembled so it can be easily separated when necessary.
When designing product packaging, end-of-life must be top-of-mind. Otherwise, your company is contributing to the same problem it&#;s trying to overcome.
If you are looking for more details, kindly visit Post Consumer Recycled Resin.
Many of the world&#;s leading brands have announced commitments to incorporate more post-consumer resin (PCR) in their packaging within the next 5-10 years. This sentiment is echoed by companies in a variety of industries around the world. Post-consumer resin is one solution to curbing the growing plastic pollution problem and decreasing the depletion of natural resources.
To meet the rising demand for post-consumer resin, the return and recycling of specific types of used, empty plastic packaging by consumers is key. One of the ways Mauser Packaging Solutions addresses the increased need for post-consumer resin and supports the transformation from a linear to a circular packaging industry is through our integrated life cycle management program, which includes collection, reconditioning, recycling and manufacturing of products from PCR materials.
So, what is post-consumer resin, how is it made, and what are the benefits?
What is Post-Consumer Resin (PCR)?
According to the International Organization for Standardization&#;s (ISO) &#;Plastics Vocabulary&#; list, post-consumer or post-use material, is defined as &#;material generated by the end-users of products, that has fulfilled its intended purpose or can no longer be used (including material returned from within the distribution chain).&#; This differs from post-industrial, or pre-consumer material which is defined as &#;material diverted during a manufacturing process&#;.
Post-consumer resin (PCR) includes consumer packaging items such as plastic film, bottles, milk jugs, buckets, and also industrial packaging items such as IBC totes and poly drums. These items can be reprocessed into recycled plastic that&#;s used to make new products.
How is PCR manufactured at Mauser Packaging Solutions?
When an IBC or plastic drum reaches the end of its usable life and is no longer suitable for reconditioning, the first step in the recycling process is collection through the Mauser Packaging Solutions collection program. Empty containers and used plastic components are then sorted, shredded, ground, washed, dried and repelletized as high-quality post-consumer resin in compliance to ISO : standards. We call this in-house generated PCR &#;RecoleneTM.&#;
RecoleneTM, our premium recycled resin, is used to manufacture our own components and packaging, such as the Infinity Series of products. It offers the same benefits of reusability and recyclability as virgin resin and comparable technical performance. In alone, Mauser Packaging Solutions generated more than 51,000 metric tons of post-consumer resin from empty IBCs and plastic drums returned through our collection program.
What are the benefits using PCR?
Post-consumer resin offers a lower carbon footprint compared to virgin materials. Use of PCR diverts waste from landfills, decreases the consumption of virgin raw materials, and reduces emissions while promoting the circular economy.
How can your company contribute?
With such high demand for recycled materials, collaboration among the supply chain with the packaging manufacturer, filler and end user is extremely important to establish a true circular economy. To learn how you can participate in our global collection program of IBCs, plastic and steel drums, contact us
Want more information on Is PCR Plastic Recyclable? Feel free to contact us.