Key Questions to Ask When Ordering aluminium cap seal with logo

24 Jun.,2024

 

Pressure sensitive cap seals vs heat seals

What is a cap seal?

A seal is a thin film of aluminium, plastic or compound materials positioned on the opening of containers such as vials, bottles, jars, pill bottles or jugs in order to (depending on the type of seal):

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  • provide a hermetic, watertight seal

  • provide a guarantee that the container has not been tampered with and has never been opened.

  • protect the product against light, oxygen, moisture, germs and odours

Applications and types of cap seals 

Cap seals are mainly used by the food, cosmetics and pharmaceutical industries. But they are also used on veterinary products, agrochemicals, automotive lubricants and household products.

  • Pressure sensitive seal liners: the seal, consisting of a polystyrene layer and a heat seal layer is inserted into the screw closure (cap or lid) and adheres to the lip of the container when the cap is screwed on.

Points to watch for:

=> The recommended torque must be strictly respected.

=> To ensure a good seal, drying time of at least 48 hours is required. If you need to open the cap (for instance to insert a leaflet or an accessory between the seal and the cap), you need to wait at least 48 hours.

 

  • Seal liners applied by heat: the seal, consisting of a plastic, aluminium or paper film and a heat seal layer, is sealed to the lip of the container with a heat sealing machine.

 

The seals can be flat or pre-formed (stamped) and are customizable.

Heat sealing is the process involved in heat sealing a seal to a compatible container. (There are two methods: conduction sealing / induction sealing). 

How do I choose my cap seal?

Before choosing my seal, I have to answer the following questions:

  • What product am I packaging?
  • How am I packaging it?
  • What is its shelf life?
  • How is it stored (refrigerated or not)?
  • Do I want to customize my cap seal?
  • What packaging am I using: container and closure (plastic, glass)?Quel produit vais-je conditionner ?

The answers will help you determine the type of seal you can use. Some examples:

=> The pressure sensitive seals can be used for:

  • food supplements in capsules or tablets (dry form)
  • spices
  • nuts

=> The heat seals can be used for:

  • spreads
  • sauces (ketchup, mayonnaise), honey
  • dairy products (yogurt, milk)
  • toothpaste
  • inks
  • technical products

=> If the seal comes into contact with foodstuffs you must check the compatibility between the seal materials and the type of food by referring to the technical and regulatory information.

=> For packaging hot products, I should use a heat seal.

=> If my product should be refrigerated, I should use a heat seal.

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=> Only heat seals can be customized.

Storage recommendations

Pressure sensitive seals

  • These seals are heat-sensitive and should be stored between 15 to 20° C maximum and at a humidity between 40 and 60%.
  • The seals should be used within 90 days after receipt.
  • Once the seals have been placed in the caps, they should be used within 9 months.

Heat seals

These products are less sensitive but some storage rules must be followed:

  • Store between 15 and 35° C and humidity of between 30 and 80%
  • Store in a dry location
  • Keep away from direct sunlight
  • Do not store near heat sources
  • To ensure seal properties and quality, do not store for more than 18 months.Conserver entre 15 et 35°C à un taux d'humidité compris entre 30 et 80%

 

 The information in this article refers only to the types of packagings distributed by Fidel Fillaud

Which Liner Should I Choose for My Caps?

Which Liner Should I Choose for My Caps?

For a new customer, this question is the most important you would want to ask yourself when purchasing a new cap with a liner. There are many factors to take into question when choosing a Liner for your specific product. Below are some of the main products that are used with the specified liner. Please note that these are general recommendations and not mandatory to use with your product.

If you have questions, please contact us by , , or live chat and one of our customer care specialists will be glad to help with any inquire you might have. We also always recommend choosing a sample first before making a big purchase.

  • HS035 &#; Heat Induction: Liners that bond to the land of the bottle using special equipment. Common for food, sauce, and other products requiring a seal for consumer confidence
  • PS22 &#; Pressure Sensitive: Liners that bond to the land of the bottle when the cap is removed. Common for dry products, pharmaceuticals, vitamins, and supplements
  • Polyethylene: Common with Concentrated Coffee, Beverages, Juice, Dry Health Foods, Honey, Syrup, etc.

Our black plastic screw top cap features a heat-sealed aluminum liner to ensure customers that their product has not been tampered with. When installed properly, the cap&#;s heat induction seal forms an airtight inner seal that protects contents against oxygen and moisture and provides a tamper-evident-proof safety. The liner is an aluminum foil-coated liner that has paper on one side and foam on the other. It features a heat sealable coating that is laminated to polystyrene foam. These types of heat induction seals can be used with Polyethylene, PET, PP, and PVC.

In addition, our black plastic screw top cap is great for a variety of uses for cosmetics and personal care products and is easy to use. The heat seal liner preserves the product for a longer period of time by trapping in oxygen to increase the longevity of products such as lotion, soaps, sanitizers, and more.

*Heat Induction Seals (HIS) are not suitable for products containing oil

This black plastic screw top cap includes a PS liner inside the cap. In other words, A pressure-sensitive liner is a variety of polystyrene liners. For instance, it is commonly referred to as poly linersAn ideal general-purpose liner material, the compressible Pressure Sensitive foam creates a stable seal. In addition, Pressure-sensitive liners are odor resistant and pulp dust-free. Pressure-sensitive liners are recommended to be used with powders or dry products. Pressure-sensitive liners are not recommended for use with liquid.

Pressure Sensitive liner has an adhesive coated on foam seal and a release coating on the back that does not come in contact with the product. It adheres to either glass, metal, or plastic containers when applied and sticks to the container when the cap is removed. Once the cap is applied, it should not be removed for at least 24 hours to ensure proper adhesion. Pressure-sensitive liners have a recommended shelf life of 6-months.

This lid includes a PE foam liner inside the cap. In other words, A PE liner is a variety of polyethylene foam liners. For instance, it is commonly referred to as poly liners. It is a flexible plastic liner specifically designed to line the inside of a glass, metal, or plastic container. An ideal general-purpose liner material, the compressible PE foam creates a stable seal. In addition, PE liners are odor-resistant and pulp dust-free. They also have good chemical resistance to acids, alkalis, solvents, alcohols, oils, household cosmetics, and aqueous products. PE liners are not recommended for use with hydrocarbon solvents.

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Packaging Lids & Liners 

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