When to Use Epoxy coated wire mesh?

24 Feb.,2025

 

Epoxy Coated Remesh - Coated Welded Wire

Trusted for its affordability and diverse construction capabilities, epoxy coated remesh or coated welded wire is covered under ASTM standard A 884. This ASTM standard applies to residential and non-residential concrete uses, which include bridge decks, precast bridge beams and pre-stressed girders. Epoxy coatings are applied after welding of WWR sheets, allowing the product to be safely exposed to harsh, corrosive conditions such as marine water, deicing salts and solvents. 

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What is Coated Welded Wire? Available in a range of wire diameters and sheet dimensions, welded wire reinforcement is available in rolls and sheets. While Harris Supply Solutions stocks a full range of standard epoxy coated WWR sizes in certain markets, we can also fulfill custom orders to suit your application requirements. With expedited shipping and several local warehouses to serve your needs, our team supplies the rebar and steel remesh products you need in a timely, responsive manner.

Is the Epoxy Coated Wire Mesh Suitable for Outdoor Use?

Epoxy coated wire mesh is indeed suitable for outdoor use and offers excellent protection against environmental factors that could lead to corrosion and degradation. The epoxy coating provides a durable and resilient barrier that enhances the wire mesh's resistance to moisture, humidity, temperature fluctuations, and exposure to various elements.

Advantages of Epoxy Coated Wire Mesh for Outdoor Use:

1. Corrosion Resistance:

One of the primary reasons for using epoxy coated wire mesh outdoors is its exceptional resistance to corrosion. Uncoated wire mesh, especially made from ferrous metals like steel, is susceptible to rust and degradation when exposed to moisture and oxygen. The epoxy coating acts as a protective layer, preventing direct contact between the metal and the external environment, thus significantly reducing the risk of corrosion.

2. UV Resistance: 

In outdoor applications, wire mesh is often exposed to ultraviolet (UV) radiation from the sun. UV rays can degrade unprotected materials over time. Epoxy coated wire mesh provides good UV resistance, prolonging its lifespan and maintaining its structural integrity even when exposed to sunlight for extended periods.

3. Moisture and Humidity Resistance: 

Epoxy coatings are impermeable to moisture and humidity, making them an ideal choice for outdoor use, especially in regions with high rainfall or humidity levels. The moisture-resistant properties of the epoxy coating help prevent the wire mesh from absorbing water, which could otherwise lead to rusting or corrosion.

4. Chemical Resistance: 

Epoxy coated wire mesh offers excellent resistance to a wide range of chemicals, including acids, alkalis, and various solvents. This makes it suitable for outdoor applications where the mesh may come into contact with chemicals present in the environment or during specific processes.

5. Temperature Tolerance: 

Epoxy coatings are designed to withstand a broad temperature range, making epoxy coated wire mesh suitable for outdoor use in varying climatic conditions. It can withstand both extreme cold and high temperatures without compromising its structural integrity or protective properties.

6. Durability and Longevity: 

The epoxy coating significantly enhances the durability and longevity of the wire mesh, making it a cost-effective choice for outdoor applications. With proper maintenance, epoxy coated wire mesh can last for many years, reducing the need for frequent replacements.

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7. Easy to Clean: 

Epoxy coated wire mesh is relatively easy to clean and maintain. Its smooth and non-porous surface prevents debris and dirt from adhering tightly, allowing for effortless cleaning with water and mild detergent.

8. Aesthetic Appeal: 

Epoxy coatings are available in various colors, which can add to the visual appeal of the wire mesh when used in outdoor installations or architectural applications. The color options allow for better integration with the surrounding environment or aesthetic design requirements.

Applications of Epoxy Coated Wire Mesh in Outdoor Settings:

1. Fencing and Enclosures:

Epoxy coated wire mesh is commonly used for fencing and enclosures in outdoor areas such as gardens, parks, sports fields, and construction sites. The corrosion resistance and durability of the coating ensure the fence's structural integrity and aesthetics over time.

2. Landscape Architecture: 

In landscape architecture and urban planning, epoxy coated wire mesh is utilized for green walls, trellises, and decorative panels. The epoxy coating enhances the mesh's longevity, making it an ideal choice for applications where aesthetics and long-lasting performance are essential.

3. Safety Barriers: 

Epoxy coated wire mesh is used for safety barriers and guardrails on highways, bridges, and other roadways. The coating's resistance to corrosion and harsh weather conditions ensures that the barriers remain effective and visually appealing for extended periods.

4. Industrial Filters and Screens: 

Epoxy coated wire mesh is widely used in industrial settings for filtration applications. These may include air filters, water filters, and screens used in manufacturing processes. The chemical resistance of the epoxy coating is particularly advantageous in such applications.

5. Architectural Mesh: 

Epoxy coated wire mesh is utilized in architectural projects, such as building facades, sunscreens, and cladding. The corrosion resistance and ability to maintain its appearance over time make it a preferred material for such applications.

6. Marine and Coastal Installations: 

In coastal areas and marine environments, where the wire mesh is exposed to saltwater and high humidity, epoxy coated wire mesh offers reliable protection against corrosion, ensuring the longevity of marine installations such as seawalls, fish farming cages, and boating equipment.

Maintenance Considerations:

While epoxy coated wire mesh is highly durable and resistant to environmental factors, regular maintenance can further extend its lifespan. Routine cleaning and inspection can help identify any signs of damage or wear and ensure that the coating remains intact and effective. In harsh environments or corrosive atmospheres, more frequent maintenance may be required to ensure optimal performance.

Conclusion

Epoxy coated wire mesh is a versatile and reliable material for outdoor use. Its corrosion resistance, UV resistance, moisture and humidity resistance, and durability make it suitable for a wide range of applications in various industries. Whether used for fencing, architectural installations, industrial filtration, or marine environments, epoxy coated wire mesh provides long-lasting performance and protection, contributing to the success of outdoor projects and ensuring a safe and visually appealing outcome.