Floor joists are horizontal beams that support the subfloor sheathing by providing it with stiffness so loads are transferred to the vertical beams of the structure. Although commonly made of wood, more and more builders opt for steel floor joists for several reasons.
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This blog gives 10 reasons steel floor joists are the prime choice to achieve a robust and reliable foundation.
10 Benefits of Using Steel Floor Joists
Steel is known for its high load-bearing capacity, meaning the material can support heavy loads. When floor joists are made of steel, they can resist high tension with no concerns of breaking, warping, sagging, twisting, or deforming. Because of steels rigidity, it does not change shape. Unlike timber, it efficiently retains its structural integrity even when subjected to significant loads. This characteristic also allows steel floor joists to span longer distances.
Construction projects arent considered fast-paced; however, they are generally time-sensitive, often with deadlines driven by contractual obligations. As a result, builders try to minimise the required time needed to cut materials, mainly on-site. This is not a problem with steel flooring, including steel joists, as it requires minimal to no cutting time, making the whole system incredibly quick to install.
Because the steel joists are prefabricated offsite, they do not have to be cut, as they are made according to the projects specifications. Therefore, they are ready to be installed once they reach the construction site. Shorter installation times lower labour and total costs, which is why steel is considered an economical option for many building projects.
You may already know that timber joists are not that forgiving when it comes to architectural layouts. While it is true that you can cut and alter wood floor joists on-site, steel joists offer more precision when it comes to the customizability attained during the fabrication process itself. Unlike wood, steel joists can be engineered to accurately meet load requirements and deflection criteria. Theres a much higher level of design flexibility, which timber joists cannot easily achieve.
Also, steel has a slim profile, allowing it to fit smaller vertical spaces than timber, which is a bulkier material. Not only that, but steel is also flexible on its own. It is, therefore, suitable for unconventional floor shapes, such as curved, angled, and cantilevered floors.
With high load-bearing and long-span capabilities, steel joists can support large floor areas, even those that will accommodate significant loads. Your flooring will go the distance literally as it will not require the assistance of support walls or columns. This quality is why steel joists are the primary option for open floor layouts in large areas without obstruction.
Rotten flooring is common with wood, even those that are treated to work against pests. If you want to avoid replacing damaged floors, using materials that do not attract termites and other pests is best. They should also not hold excess moisture, which is one of the biggest causes of rot.
Steel is not susceptible to mould and decay, unlike wood. The material itself does not give fungi and bacteria a favourable environment for them to thrive and multiply. Because of its rot resistance, steel joists ensure that your floor retains structural durability and integrity.
Steel floor joists have fewer maintenance requirements, especially when compared to wood floor joists. Regular sweeping and dusting using a broom, vacuum cleaner, or soft brush can help to remove accumulated debris.
Be sure to have the joists inspected periodically by a professional who will check for signs of damage and structural issues. Inspections usually cover the fasteners, welds, and other connections. If there are cracks, loosening, or other signs of wear, the joists can quickly be addressed.
Many people take the benefits of fire-resistant construction for granted. But it should be one of the biggest construction goals as it helps protect human life. Fire-resistant materials, such as steel, can aid in preventing the rapid spread of fire, which is necessary if you live in a bushfire-prone area.
Steel joists, being fire resistant, also assists in reducing the release of gases that can be deadly to plants, animals, and of course, human occupants. Because the rate of fire propagation is slowed down, people have more time to evacuate their homes or buildings safely.
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Just like fire resistance, mould resistance in construction is significant but often underappreciated. Mould growth can have detrimental health effects on humans, not only those with allergies and respiratory conditions. Using mould-resistant materials, such as steel, can help reduce mould growth, which also promotes healthy indoor air quality.
Another reason why mould resistance in construction materials is essential is to retain the structural integrity of the building. Mould can easily damage joists and other components, such as wood, insulation, and drywall. They weaken and degrade, which eventually leads to structural damage. If not treated immediately, you will have to spend a lot of money for repair, or the components may need complete replacement.
Steel framing can last for more than 300 years when not exposed to water. A forensic study involving steel-framed housing built over 40 years ago in Oahu, Hawaii, showed no signs of corrosion. The secret behind the long lifespan of steel is its zinc coating which acts as a physical barrier. It also has cathodic protection, a corrosion control technique that involves the application of direct electrical current to the structure to counter the natural electrochemical reactions that eventually cause rusting.
Steel joists are not just friendly to your pocket but the environment, as well. Thats why it is a great alternative to wood, which can degrade quickly and therefore requires frequent replacements.
There is little waste produced when using steel framing materials, unlike other building materials. This also lowers disposal costs whilst reducing the need to drive waste to local landfills. Steel is also recyclable, allowing you to recycle used floor joists once they reach the end of their life cycle. Because of this, deforestation is minimised, preserving forests vital to biodiversity, carbon sequestration, and environmental health.
Steel floor joists offer these 10 benefits and more! If you wish to incorporate them into your next construction project, contact Steel Frames WA and learn how we can supply you with quality steel floor joists.
The trend of using corrugated steel floors when building pre-fabricated houses is preferred by many customers thanks to its high durability and fast construction time. Refer to the article below to find out information about the common types of floor in industrial houses, as well as why deck mezzanine corrugated steel floor is the optimal choice when constructing pre-fabricated steel buildings.
1.Common floor types for pre-fabricated steel buildings
1.1 Concrete Floor
Concrete floors are chosen by many customers when building pre-fabricated steel buildings because of many outstanding advantages. Besides good bearing capacity, concrete floors also have high durability and good fire resistance.
1.2 Cemboard Cement Sheet Floor
Cemboard cement floor has the greatest advantage of being compact, easy to install, fast construction so it is often used in mezzanine flooring works, advanced renovation, especially the construction of civil pre-fabricated houses.
Thanks to the close attachment of ultrafine components such as silica, cellulose fibers and Portland cement, cemboard cement sheet floors have a certain hardness and good bearing. However, the horizontal bearing capacity of the cemboard plate is quite underestimated and the flexibility is not high. In addition, the cost of the product also has a greater difference than the same material lines. Therefore, the applicability of cemboard cement sheet floors in pre-fabricated steel houses is still very low.
1.3 Pre-fabricated Lightweight Concrete Panel Floor
Pre-fabricated lightweight concrete panels are also selected by many customers in construction, especially with civil works. Thanks to its lightweight, the product is suitable for installation in upgraded buildings that cannot be changed much in foundation structures or those with weak ground.
1.4 Deck floor
Deck floor is a combination of armored concrete and corrugated steel deck floor, which is often applied in mezzanine floor and standard floor in pre-engineered buildings. The main component of the corrugated steel floor deck is galvanized steel to help the product have high durability, good corrosion resistance. In addition, galvanized steel also possesses a shiny, beautiful appearance, contributing to increasing the aesthetics of the building. In terms of structure, the floor corrugated iron waves are large so there is high bearing capacity.
Corrugated steel floor deck is very popular in the construction of pre-fabricated steel floor (Source: Pebsteel)The installation of a corrugated steel floor deck does not require many complicated stages. The investor can construct multiple deck floors at the same time without using the formwork like traditional concrete casting floor. As a result, the floor construction time is shortened while saving the amount of concrete used, helping investors optimize construction costs. Currently, deck floor is commonly applied in pre-fabricated steel frame works such as showrooms, office buildings, factories, warehouses
2.Choose PebDek® corrugated steel floor for Mezzanine Combined Steel Floor
Pebsteel a supplier of prestigious and quality steel floor systemPebsteel Pre-fabricated Corrugated Steel Company uses ASTM® A653 SS Grade 550 & Z180 (USA) with 2 types of PebDek® 55 (56mm high corrugated steel wave) and PebDek® 76 (76mm high corrugated steel wave). PebDek® corrugated steel floor is combined with concrete and metal mesh for the construction of mezzanine floor and standard floor, especially in multi-storey pre-fabricated steel houses. The combined floor helps the investor save the cost of concrete materials while ensuring bearing capacity. The deck floor also brings high aesthetics to the building and maintains beautiful durability over time.
In addition to providing optimal solutions in terms of technology as well as cost, Pebsteel also applies a 10-year structural -3-year warranty policy for all buildings.
High quality steel floor system for pre-fabricated steel buildings and steel structures (Source: Pebsteel)The above is information related to the popular floor types and advantages of deck decks with PebDek® flooring provided by Pebsteel. For any questions, please contact Pebsteel by [ protected] or +84 908 for free advice and quotes.
*** This article is intended to provide general information about the pre-engineered steel building and steel structure industry only. For further details or clarification based on your needs, please contact Pebsteel directly.