Questions You Should Know about Greenhouse Benches Metal

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Benches are useful accessories to organise plants in greenhouses. They can help maximise space in this structure. Aside from that, they add some decorative touch to greenhouse interior. With their ergonomic height, they usually provide convenience to most gardeners and improve WHS in horticultural and nursery workplace.

Greenhouse benches come in different types. To know which one suits for growing your plants, five types of benches are described below. Read on below to learn more.

1. Slatted Benches

This is the traditional form of benches. Most slatted benches are elevated for at least 2 and a half ft. above the ground. This type of bench provides good aeration to the plants.

Good air circulation is relatively important to plant growth. It minimises the risk of root rot and other foliar diseases especially during winter. On top of that, good aeration dries the plant rapidly after watering.

Slatted type of bench is often made from metal slats or wood. Learn the differences between wood and metal benches below.

• Wood Benches

Generally, wood benches are more popular not only for slatted but also for other types of benches. They are chosen by most people for their aesthetics and affordability.

Treated lumber is the best option when it comes to wood. Other wood alternatives are locust, cedar, redwood and cypress. These woods are durable. They are also high-resistant to humid environment.

However, wooden benches are more susceptible to insect infestations. They also swell, decay and crack when exposed to humidity, daily watering, and sunlight.

To prolong the lifespan of wooden benches, paint them with copper naphthenate. It can protect wooden benches from decay, fungi and insects.

• Metal Benches

Metal benches are ideal when growing weighty plants like large ferns and potted trees. But they are more expensive compared to other benches. Even though they are costly, it is more practical to use them. This is because of their low maintenance costs and longevity.

The two common metal materials used for benches are aluminium and steel.

a.  Aluminium - Most aluminium staging is durable, lightweight and slatted. They are also maintenance-free and rust-resistant. Apart from that, they provide plants with drainage and good air circulation.

b.  Galvanized steel - Since benches that are solely made from aluminium are not suited for large and heavy pots, manufacturers improved their design with galvanized steel. This type of material is resistant to rot and decay. Moreover, it is known for its durability. It is expensive to install but it&#;s a one-time cost only.

2. Netted Benches

These are benches that usually have a wire top. Aside from wire, they can be made from plastic materials. Among these two materials, netted benches with wire top are most preferred by gardeners since they are is easy to disinfect.

Like the slatted type, netted benches allow good air circulation to the plants. Even though air can circulate well on these benches, they still have some drawbacks. Both are not suited for automatic watering. Moreover, they are not ideal as a workstation for potting plants.

Another disadvantage of using this type of bench is that it sags because of its pot&#;s weight. They also tend to corrode over time. So it is suggested to paint a netted bench with rustproof paint to protect them from rust.

3. Solid Benches

This type of bench typically has a corrugated or flat sheet of metal on top. It can also be made of wood and plastic.

Solid benches that are made from plastic materials are lightweight, portable, durable and won&#;t rust. These benches are also easy to work with and require low maintenance.

Furthermore, solid benches have the ability to conserve heat during winter. Hence, they are ideal to hold compost for potting plants.

However, solid plastic benches are usually hard to disinfect. Another disadvantage is that they are not fireproof. It is also worth noting that potting plants can&#;t be kept on solid benches for a long time. This is because its metal top can&#;t allow air circulation.

4. Rolling benches

Rolling benches are moveable benches. It helps workers move plants to any sections in the greenhouse. Using rolling benches can reduce the risk of plant diseases since it allows good airflow.

The primary advantage of using rolling benches is that they eliminate walkways. This can help gain additional production space in greenhouses. In fact, they can give about 24%-33% more production space on a typical greenhouse layout. Additionally, rolling benches improve crop efficiency.

5. Flood benches

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This type of bench can help control irrigation. Apart from that, diseases on plants can be minimised since it keeps the leaves dry.

Fertilizer consumption can also be lessened when using flood benches. This can be done by re-circulating the water in it.

To bring more comfort for workers, selecting the best size of greenhouse benches is necessary. Consider these two factors below when choosing.

• Height of the person working

Commercial houses mostly require more people working with plants. Therefore, the height and width of benches should be on average size. This means that the bench size must be suited to all workers.

Generally, a convenient bench height for workers is about 32-36 inches tall. As for the width, it should be 42-48 inches wide if the gardener can work from both sides. But if they are only accessible from one side, about 30-36 inches wide is the ideal one.

• Types of growing plants

Tall flowering plants must be grown on lower benches. This is to allow workers to reach their stems and flowers easily. Contrarily, small plants can be grown on higher benches. This is to reduce injuries to workers since they don&#;t need to stoop or bend while working.

Conclusion

In order to grow plants inside a greenhouse, gardeners must use benches to provide enough surface area for storing plants and seedlings. Aside from maximising space, using benches can provide plants with good aeration that is necessary for their growth. They can even help gardeners and workers to work comfortably in greenhouses.

For those who are looking for quality greenhouse benches, check out a leading and trusted nursery equipment manufacturer in your local area. They have been in the market for over 50 years.

Finding the right benching solution for your greenhouse operations is a big piece of the puzzle of optimizing greenhouse operations. Enter the DuraBench, a plastic bench top designed to replace traditional wood, wire, and expanded metal surfaces on greenhouse benches. 

What is DuraBench?

DuraBench is a plastic benchtop designed to enhance the functionality and durability of greenhouse benches. Made from non-porous polypropylene plastic, these panels feature 1.1&#; x 1.1&#; square holes, making them easy to clean and maintain. Designed to interconnect seamlessly with other panels, DuraBench creates a smooth and flat surface that eliminates the issues often associated with traditional materials.

Unlike wood, wire, or expanded metal, DuraBench panels do not corrode, rust, or develop sharp edges over time. They are tested to withstand peak loads of up to 630 lbs. without denting or warping, so they withstand the test of time. 

Frequently Asked Questions about DuraBench

So, you&#;ve got the basics on the DuraBench. But what about the specifics? What can you do with the DuraBench, how can you make it shine, how far can you push it? We&#;ve got you covered&#;read on to get the details you&#;re looking for. 

Q: Is it possible to resize the bench panels?

A: Yes, DuraBench panels can be resized using any tools that are capable of cutting wood. This flexibility allows you to adjust and reconfigure the panels to fit your specific greenhouse layout, ensuring a tailored benching solution. Whether you need to create smaller sections for specific plants or larger, uniform surfaces, DuraBench can accommodate your needs. This adaptability is particularly beneficial for greenhouses with unique shapes or layouts, providing a customized fit every time. Plus, the ease of resizing means that you can quickly make adjustments as your greenhouse operations evolve over time.

Q: What type of screws should I use for installation?

A: We advise using #10 x 2 long stainless steel screws. These screws are ideal because stainless steel is resistant to the harsh, humid environments typically found in greenhouses. The length and strength of these screws provide the necessary support to keep the panels firmly attached to the substructure, whether it&#;s metal, wood, or pipe. Using the recommended screws helps with stability and longevity. It's a small detail that significantly enhances the reliability of your greenhouse benches.

Which cleaning agents are safe for the panels?

DuraBench panels are highly durable and can be cleaned with any standard chemical used in greenhouse environments. The non-porous nature of the polypropylene plastic makes it resistant to staining and easy to sanitize, which is crucial in maintaining a sanitary environment. Regular cleaning with your preferred agent helps maintain the panels' appearance and functionality, ensuring a clean growing environment for your plants. You can be confident that maintaining a high level of cleanliness is simple and effective with DuraBench.

Are bench clips necessary for installation?

While not absolutely required, we do recommend using the DuraBench Ultra clips with the DuraBench Ultra panels. These clips provide a secure connection where the clip receivers meet, allowing the panels to stay firmly in place during use. The added stability offered by these clips is beneficial in high-traffic areas of the greenhouse where movement and activity could otherwise cause the panels to shift. Using the clips also helps distribute weight more evenly across the panels, further enhancing their load-bearing capabilities. So, while optional, the bench clips contribute to a more secure and reliable greenhouse bench setup.

What sizes of pots can the bench tops support?

The size of pots that can be accommodated on DuraBench tops depends on the specific panel design and the spacing of the supports. Properly supported, some panels can handle the weight of an average person, making them robust enough to support a wide range of pot sizes and plant containers. This includes everything from small starter pots to large, heavy containers used for mature plants. Plants (or other items) remain secure thanks to the strength and stability of the DuraBench, and the uniform surface prevents items from tipping (which can be a concern with uneven or damaged bench tops).

Can the DuraBench panels withstand outdoor conditions?

Yes, DuraBench panels are designed to endure outdoor conditions. Their non-porous polypropylene construction resists UV radiation and adverse weather, making them suitable for both indoor and outdoor greenhouse setups. This resilience means that DuraBench can be used in a variety of climates and environments without warping or losing functionality. Whether your greenhouse is exposed to intense sunlight, rain, or fluctuating temperatures, DuraBench maintains its structural integrity and appearance. This reduces the need for frequent replacements and saves you time and money in the long run.

The Versatility and Durability of DuraBench

The DuraBench offers the best of traditional greenhouse benching materials, with superior versatility and durability.  Its ease of installation, maintenance, and customization, combined with its exceptional durability, makes it an ideal choice for greenhouse operators looking to use their space efficiently and enhance their operations.

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