Rubber hoses are essential pieces of equipment for many industrial and commercial applications. There are many different types of rubber hoses, each with their own unique benefits and features. In this comprehensive guide, we will answer some of the most common questions about rubber hoses. Well cover everything from what rubber hoses are used for to how to select the right hose for your needs. So whether youre just starting out and you need to learn more about rubber hoses, or youre an experienced professional looking for a refresher course, read on!
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In this guide:
FAQs about Rubber Hoses:
The first thing to know about rubber hoses is that there are two main types: industrial and domestic. Industrial hoses are intended for use in heavy-duty applications such as factories, construction sites, and other environments where they will be subject to high levels of wear and tear. Domestic rubber hoses, on the other hand, are designed for use in the home and other less demanding applications.
Now that you know the difference between industrial and domestic rubber hoses, lets take a closer look at each type.
As we mentioned, industrial rubber hoses are designed for heavy-duty applications. They are often made of thicker, more durable materials than domestic hoses. This means that they can withstand more wear and tear and last longer in demanding environments. Industrial rubber hoses are also typically wider in diameter than domestic hoses, which allows for greater flow rates.
Some common examples of industrial rubber hoses include:
As we mentioned, domestic rubber hoses are designed for use in the home and other less demanding applications. They are often made of thinner, less durable materials than industrial hoses. This means that they will not last as long in demanding environments but they are typically cheaper than industrial hoses. Domestic rubber hoses are also typically smaller in diameter than industrial hoses, which limits the flow rate.
Some common examples of domestic rubber hoses include:
Rubber hoses are made of three main components: the tube, the reinforcement, and the cover. The tube is the innermost component and it is typically made of synthetic rubber or thermoplastic rubber. The reinforcement is the middle layer and it is typically made of one or more layers of textile cord or steel wire. The cover is the outermost layer and it is typically made of synthetic rubber, thermoplastic rubber, or polyurethane.
The three components are then joined together using a process called vulcanization. Vulcanization is a process where the rubber is exposed to heat and chemicals in order to improve its strength and durability. After vulcanization, the rubber hose is then ready to be used.
The type of rubber hose you need will depend on the application you are using it for. Different rubber hoses are made of different materials, which means they have different strengths and weaknesses.
Some common rubber hose materials include:
When selecting a rubber hose, you need to consider the following:
If youre not 100% sure about your specifications for each of these requirements, its best to speak to a hose expert like those at All Hose and Valves with decades of industry experience, they can guide you in the right hose type for your application.
You also need to consider what type of rubber hose you need. There are three main types of rubber hoses:
Picking the right rubber hose is important because it will ensure that the hose can withstand the conditions it will be used in.
If you pick a rubber hose that is not suited for the application, it could fail and cause serious damage.
Rubber hose nozzle: A rubber hose nozzle is a device that is attached to the end of a rubber hose. It is used to control the flow of liquids or gases from the rubber hose.
Rubber hose coupling: A rubber hose coupling, or connector, is a device that is used to connect two pieces of rubber hose together.
Rubber hose clamps: Rubber hose clamps are devices that are used to secure rubber hoses to other objects.
Rubber hose washers: Rubber hose washers are devices that are used to create a watertight seal between two pieces of rubber hose.
Rubber hose end cap: As the name indicates, an end cap is a device that is used to seal the end of a rubber hose.
Rubber hose Fittings: hose fittings, also known as gaskets, are devices that are used to connect rubber hoses to other objects, including other hoses.
Multipurpose Oil Resistant Hose: This rubber hose is perfect for handling petroleum-based oils. It is also resistant to abrasion, so it can withstand being dragged across the ground.
Bulk Material Handling Hose: This rubber hose is perfect for handling bulk materials, such as sand, gravel, and cement.
Dredge Sleeve Hose: This rubber hose is perfect for dredging operations. It has a smooth bore and is abrasion-resistant.
Washdown Hose: This rubber hose is perfect for high-pressure washdown applications.
Chemical Transfer Hose: This rubber hose is perfect for transferring chemicals from one place to another.
Air & Water Hose: commonly used in industrial applications to transfer air or water from one machine to another, cleaning equipment with high-pressure water, and pumping fluids in a manufacturing process.
Fuel Line/Vapor Emission Hose: Vapor emission hoses are rubber hoses that are used to handle fuel and vapour. They can be used in a variety of applications, including agricultural irrigation and construction.
Layflat hoses: Layflat hoses are rubber hoses that are designed to be very flexible. They can be bent into a variety of shapes and are perfect for applications where a traditional rubber hose would not work. The most common use cases for layflat hoses include agricultural irrigation, mining and construction/engineering applications.
Automotive hoses: Automotive hoses are rubber hoses that are used in automotive applications. They can be used for a variety of purposes, including carrying fluids, ventilation, and exhaust.
Fire hoses: Fire hoses are rubber hoses that are used by firefighters to carry water from the fire truck to the fire. Fire hoses are rubber hoses that are specifically designed to handle high pressure and high temperatures. They typically have a very high pressure rating and a high temperature rating. They are also abrasion-resistant, so they can withstand being dragged across the ground.
Flood cleanup hoses: Flood cleanup hoses are rubber hoses that are used to remove water from an area that has been flooded. They typically have a very high capacity and can handle a large amount of water.
Pneumatic/Hydraulic Hoses: Pneumatic hoses are rubber hoses that are used to carry air. Hydraulic hoses are rubber hoses that are used to carry fluids. Both types of hoses are used in a variety of applications, including automotive, industrial, and construction.
When you think of hoses around the house, you probably think about:
Theyre called flexible hoses for a reason!
Cars have rubber hoses for:
Hoses are also commonly used in marine vehicles, caravans and RV applications for plumbing, drinking water, exhaust, and sanitation.
Check out our full range of PVC Hoses here.
Youve probably got hose pipes in more places than you realise. Theyre always working hard behind the scenes (and walls) to keep things moving as a rule of thumb, if you dont know the hose is there, that means its doing a good job!
Although rubber isnt the only material used for drainage pipes, its not uncommon either. Rubber hose pipes for waste water drainage can appear in a number of places:
Rubber hoses should be inspected on a regular basis and replaced as needed. rubber hoses have a limited lifespan and will eventually need to be replaced.When disposing of rubber hoses, it is important to follow the proper protocols to ensure that they are disposed of safely and correctly. Rubber hoses can be recycled, but they must first
Rubber hoses are susceptible to a number of common defects, especially as they age. These include:
It is important to inspect rubber hoses regularly for these defects and replace them as needed.
If a rubber hose has a hole or puncture, it can be repaired using a rubber patch or silicone repair tape. To do this, cut a piece of rubber that is slightly larger than the hole or puncture. Clean the surface of the rubber hose around the hole or puncture and apply a thin layer of rubber cement to the surface. Place the rubber patch over the hole or puncture and press it into place. Apply another thin layer of rubber cement or similar high-grade adhesive to the surface of the rubber patch. Allow the rubber cement to dry for 24 hours before using the hose.
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There are a few factors to consider when deciding whether to repair or replace a rubber hose:
In most cases, it is best to replace a rubber hose that is damaged. This is because rubber hoses have a limited lifespan and will eventually need to be replaced. rubber hoses are also susceptible to a number of common defects, which can make them more difficult to repair.
Rubber hoses should be stored in a cool, dry place out of direct sunlight. Rubber hoses can be damaged by heat, cold, and UV rays, so it is important to store them properly. Rubber hoses should also be stored away from sharp objects that could puncture or cut them.
When not in use, rubber hoses should be stored in a hose reel or similar storage device. This will help to keep them organized and protected from damage.
Rubber hoses can be cleaned using a variety of methods, depending on the type of rubber hose and the amount of dirt and grime. For light cleaning, rubber hoses can be wiped down with a damp cloth or sponge. For more difficult cleaning jobs, rubber hoses can be cleaned using a pressure washer or power washer. In some cases, rubber hoses can also be cleaned using a solvent-based cleaner.
It is important to follow the manufacturers instructions when cleaning rubber hoses. This will ensure that the rubber hose is not damaged during the cleaning process.
Cleaning rubber hoses is an important part of maintaining them. Hoses should be cleaned on a regular basis to remove dirt, grime, and other debris.
Rubber hoses have a limited lifespan and will eventually need to be replaced. rubber hoses are susceptible to a number of common defects, which can make them more difficult to repair. In most cases, it is best to replace a rubber hose that is damaged.
The lifespan of a rubber hose depends on a number of factors, including:
In general, rubber hoses should be replaced every three to five years. However, this can vary depending on the factors listed above. It is important to inspect rubber hoses regularly for signs of wear and tear. Hoses that are damaged or showing signs of wear and tear should be replaced as soon as possible.
No. You should never put your old hoses into your recycling bin. They are one of the worst items for people at the recycling plant to deal with as they get tangled with other recyclables and can be a nightmare to extract and remove, as well as having the potential to cause machine breakdowns and become a safety issue for workers.
To dispose of your old rubber hose, you should put it into your general waste bin for the same reason as listed above, it is a good idea to first cut the hose into smaller segments to prevent it from getting tangled during transport to landfill.
Important note: If your hose has been used to carry toxic or corrosive materials you should take extra care when handling and disposing of the hose as it may pose a health risk to you and others. When in doubt follow the manufacturers instructions.
Sadly, all good things must come to an end (yes, even this article) here are a few signs that it is time to replace your rubber hose:
If you notice any of the above signs, its time to replace your rubber hose.
No. Rubber hoses are not safe to drink from. rubber hoses are made of materials that can leach chemicals into water, which can be harmful to your health.
No. Rubber hoses are not designed for use with fuel. Fuel can damage rubber hoses and cause them to leak.
No. Rubber hoses are not designed for use with oil. Oil can damage rubber hoses and cause them to leak.
No. Rubber hoses do not contain BPA. BPA is a chemical that is found in some plastics. rubber hoses are made of rubber, which does not contain BPA.
PVC hoses are made of polyvinyl chloride, which is a type of plastic. rubber hoses are made of rubber. Rubber is a natural material that is made from the sap of rubber trees. PVC is a synthetic material that is made from chemicals.
There is no definitive answer to this question. It depends on your needs and preferences. Vynil hoses are more flexible than rubber hoses, but less durable. PVC hoses are less likely to kink than rubber hoses, but they are also more brittle and can rupture if subjected to too much pressure. Understanding your use case is the most crucial step in any hose purchase so you can get the right type for efficiency, longevity and safety.
All Hose and Valves is South-East Queenslands leading supplier of hoses of all types, as well as fittings, valves, clamps and numerous other accessories tailored for industrial, commercial and automotive applications. With store locations in Caboolture, Brisbane and the Gold Coast, and an experienced team of hose enthusiasts ready to take your call, theres never been a better time (or place) to buy your next rubber hose! Visit us in-store, browse our website or give us a call today.
(Sorry, couldnt resist the pun)
Rubber hoses are one of the most versatile and widely used products in the world. There are countless types of rubber hoses, each with their own unique uses and benefits.
We hope you found this rubber hose resource helpful and informative. If you have any questions that we didnt cover, feel free to leave a comment below and well do our best to get back to you ASAP.
And remember, when in doubt always consult the manufacturers instructions! Stay safe out there rubber hosers! Keep it reel! (Okay, last one, we promise)
Why Pick Rubber Lining
There are many benefits to rubber lining your products which include wearing life, corrosion resistance, vibration dampening, and noise reduction. This is great for when alloy products keep wearing in the same spot. This generally leads to continuous welding in the same location. Instead of welding metal patches again and again rubber can be used to increase the wear life of the product.
Ceramic lining can be used to increase wear life and is generally better than rubber but has a few disadvantages. Ceramic is susceptible to cracking and falling out of place before wearing out. Lining in ceramic is much more expensive, and the tiles can fail due to insufficient grout between them.
Selecting the Correct Rubber Type
There or several questions that must be answered before selecting the correct rubber hose type. These questions consist of solid types, wet/dry-percent solids, particle size, velocity (including how far particles drop). Temperature, chemicals, angle of impact, and UV exposure.
The better the customer can answer these questions to the supplier the easier it will be for them to suggest the correct rubber type. Popular rubber types are tan gum, neoprene, chlorobutyl, and SBR.
Rubber applications that can be lined are pipes, elbows, chutes, hoppers, tubs, launders, troughs, feeders, agitator blades, pulley lagging, distributors, and transition points.
Tan Gum Natural Rubber
This natural rubber is soft with a durometer range of 35-65. Tan gums unique properties are high abrasion resistance, tear resistance, flexibility, tensile strength, friction, and rebound. Unfortunately, this rubber is bad for UV aging, ozone resistance, oil, and gasoline.
Applications that tan gum is great for are fine sand slurries, sliding abrasion, wet applications, and temperatures ranging from -40°f to 160°f. Tan gum is great when custom pipes have unique bends and flanges.
This rubber is not recommended for large particle sizes, sharp particles, oils, dry applications, UV exposure, and most hydrocarbons.
Neoprene
Neoprene/Chloroprene has an approximate durometer of 60 and is one of the oldest synthetic rubbers. This Rubber is a good option overall and has great resistance to corrosion and degradation. Neoprene is a good choice when dealing with abrasion, tearing, flexibility, rebound, UV aging, ozone resistance, oil, and gasoline.
Applications for Neoprene are when wear resistance is needed (especially in presence of some oils), UV Resistance, Oils, and Temperature ranges up to 225°f are present. Also is great for parts that are experiencing corrosion.
The only application that Neoprene is not recommended for is when wear resistance is important with the presence of oils.
Chlorobutyl
Chlorobutyl or Butyl has an approximate durometer of 60. This rubber excels in abrasion resistance and ozone resistance. It does well in flexibility, UV aging, and rebound(hot). Chlorobutyl lacks when it comes to rebound(cold), oil, and gasoline.
The applications that Chlorobutyl is recommended when UV resistance, chemical resistance, and temperatures up to 250°f are important. This is a great rubber for when anything needs to be air-tight.
Chlorobutyl is not recommended for applications when wear resistance is important, and when oils are present. Natural Rubber is a better wear-resistant rubber than chlorobutyl.
SBR Rubber
Styrene-Butadiene Rubber (SBR) is a synthetic black rubber with an approximate durometer of 55. SBRs is good for tear resistance, abrasion resistance, flexibility, and rebound. The chemical properties on the other hand UV aging, ozone resistance, acid resistance, oil, gasoline, and hydrocarbons are all poor.
Applications that SBR would be good for are large particle sizes, sharp objects, wet applications, dry applications, and when temperatures range from -40°f to160°f. This rubber outperforms natural rubber when dealing with large sharp objects.
SBR is not recommended for oils and UV (sunlight aging) applications. This rubber has similar applications and properties as black gum rubber.
Urethane Alterative
Another alternative to lining mining equipment is to choose urethane. Urethane in general offers better strength, toughness, durability, and versatility than rubber. Polyurethanes can be easily altered chemically to fit specific needs.
Rubbers on the other hand are very strong, withstand more stress, can have less wear, are nonconductive, and most importantly more affordable.
When it comes to choosing the correct rubber or other lining material, Townley can help select the right material with our experienced customer service team. With over 50 years of experience solving wear issues in the mining, power, and dredging industries Townley can solve almost any wear problem. Reach out to us via contact form or call 1-800-342-.
If you want to learn more, please visit our website uhmwpe pipe manufacturers.