When it comes to water well installations, choosing the right piping material is essential for ensuring long-term durability and efficiency. One of the most trusted materials for this purpose is UPVC (Unplasticized Polyvinyl Chloride) due to its strength, corrosion resistance, and cost-effectiveness. In this blog, we will explore the key reasons why UPVC pipes are the preferred choice for water well installations, focusing on their long-lasting performance and the many advantages they offer in challenging environments.
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Piping plays a crucial role in water well installations, acting as the conduit for groundwater extraction and protecting the well from contaminants. For these reasons, it's important to select a pipe material that is not only durable but also capable of withstanding the pressures and environmental conditions associated with water well operations. UPVC pipes have become the go-to choice for many professionals in the industry due to their superior performance in harsh conditions.
When selecting the right material for water well piping, it's important to compare UPVC with other commonly used materials, such as PVC, steel, and galvanized iron.
UPVC pipes are used in a variety of applications within water well projects, including:
Investing in UPVC pipes for water well installations significantly improves the performance and longevity of the well system. By providing reliable, corrosion-resistant, and high-pressure-resistant piping, UPVC helps ensure a consistent water supply with minimal maintenance. The material's durability also reduces the need for frequent replacements, saving time and money in the long run.
At ATR Drill, we provide high-quality UPVC pipes designed specifically for water well applications. Our UPVC pipes are manufactured to the highest industry standards, ensuring superior performance and durability. Whether you are installing a shallow well or a deep groundwater well, our UPVC pipes offer the strength and reliability needed for long-term success.
For more information about our UPVC pipes and other water well products, visit our Geotechnical and Soil Investigation Product Range or explore our range of UPVC piping solutions.
UPVC pipes are resistant to corrosion, lightweight, durable, and cost-effective, making them ideal for long-lasting water well installations.
UPVC pipes can last for 50 years or more, depending on environmental conditions and proper installation, making them a highly durable option for water well projects.
Yes, UPVC pipes are non-toxic and do not leach harmful chemicals, making them a safe option for transporting drinking water in water wells.
Unlike steel or iron pipes, UPVC pipes do not corrode or rust, making them more reliable and lower maintenance over time. They are also lighter and easier to install.
You can purchase high-quality UPVC pipes from ATR Drill.
Visit our contact page for more details.
When you go to the market to get the goods and materials you'll need for building and plumbing, you'll be surrounded by a vast array of options. However, this does not imply that you should buy whatever you see because you never know what will turn out to be the best or what will not.
If you're looking for PVC plumbing pipes for your construction projects or your home, we strongly advise you to consider the characteristics listed below, as they will assist you in finding and getting the game-changing pipe you've been seeking for.
Check water type
The water in your pipes may be corrosive depending on where you reside. Corrosive water is defined as water that dissolves the materials with which it comes into contact. Corrosive water is a concern in your home since you don't want your pipes to corrode just a few years after they've been installed.
Although the water isn't toxic in and of itself, when it corrodes copper and metal pipes, it releases copper and lead into the water supply, posing a health risk. The level of acidity in your water supply is determined by a professional water test.
Balco use unplasticized poly vinyl chloride (uPVC) which aids safer distribution of water. Our UPVC water pipes are suitable for cold water plumbing and has negligible amounts of lead.
Check out what makes Balco UPVC plumbing pipes an ideal choice for you.
Choose ideal pipe material
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Pipe damage is inevitable, regardless of how tiny or large a leak is. Apart from the risk of leaks, water pressure is a force that every pipe must contend with. Water pressure that is too high might cause widespread damage. Abrasive materials passing through pipes may, in theory, damage their quality over time.
You'll need to purchase water pipes made of materials that are suitable for installation. Furthermore, the pipes must be able to endure the stresses that will be encountered daily. There are different types and quality of water pipes available in markets for each situations.
Check water flow
The water flow is also important to consider because it will decide which type of pipe you choose. Specific types of water flows are heavy and massive, and as a result, they are more liable to burst in certain conditions.
Look for a plumbing pipe that will provide you with a more consistent and smooth water flow. This type of pipe can be identified by its smooth internal surfaces, which reduces maintenance and running costs. Pipe materials such as PVC, HDPE, and CPVC are considered to be the ideal option for installations requiring few joints.
Check soil characteristics
The timeframe that determines a pipe's endurance is influenced by a number of things, one of which is the soil's characteristics. In short, the quality of the soil has a significant impact on the pipe's longevity. Excess moisture, pollutants, pebbles, and abrasives in the soil can cause pipe blockage, reducing their overall effectiveness and potentially causing pipe damage.
Check exposure to the sun
Pipes are affected by the sun in the same way as our skin is. UV rays degrade the surface quality of plastic pipes over time, making them more susceptible to problems and reducing their lifespan. Excessive exposure to sunlight might also lead to temperature-related issues.
PVC water pipes aren't designed to carry hot water, so installing them in regions where temperatures are naturally high isn't a good idea. To avoid temperature swings from impacting pipe quality, many plumbers will employ insulating materials.
Consider environmental factors
Pipes should be able to adapt to a variety of tough situations when purchased. They should be able to tolerate extreme cold and heat.
Metal components can become fragile in cold weather. Ice forms as the water pressure rushes through the pipe. Steel pipes can explode and rupture if left unchecked due to ice blockage. Depending on the extent of the damage, repair costs can be prohibitively high or possibly necessitate a complete replacement.
Hot temperatures, on the other hand, can cause pipes to burst for a variety of reasons. Metal can expand when exposed to direct heat. When the pipe can no longer withstand the high heat, it will burst.
Environmental factors, by their very nature, are impossible to control. The best course of action is to invest in pipes that are built to last.
Pipes are a versatile material that can be used for a variety of purposes. Remember these points when buying plumbing pipes to help you make an informed decision.
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Introduction:
As per IS :, the surface of the PVC pipe shall be smooth.
It is a relative or subjective terminology – an attribute.
Anything that needs improvement has to be measurable. Hence an attribute has to be converted into a variable that can be measured for further improvement.
Usually, an outer surface of the pipe is smooth, while the inner surface has problems like waviness, rough surface, spider lines & sink marks, burning lines and black spots.
Let us give 10 marks to the outer surface and evaluate inner surface in relation to outer surface, on 1-10 scale, 10 being the best (outer surface) and 1 being the worst surface.
One can set the target – Minimum smoothness rating = 7.5 for acceptance.
We need to go beyond IS : surface requirements and ensure that pipe has -
1. Clean and smooth external surface without lines & patches,
2. Smooth and shining internal surface without waviness. (otherwise it causes weight variation and overweight)
3. Internal surface without deep spider lines.
Waviness:
For smooth flow of water, pipe must have a smooth inner surface without waviness.
Many processors try to adjust lubrication to get rid of waviness, but the improvement is marginal. Lower thickness pipes have excellent inner surface, but the problem starts as the thickness and diameter increases.
The problem lies with the die system (die head & die design) and temperatures in the die parts.
For example, each die head used by the processors has a limitation in terms of minimum and maximum diameter pipes it can produce.
If we use a die head that can be used to produce 63 mm to 110 mm diameter pipes, the problem starts with 110 mm diameter pipe, especially when the thickness is increased to say 110 mm 1 MPa rating.
In such cases, to eliminate waviness, it is better to use next higher die head, where the minimum size starts say from 90 mm diameter.
The temperatures in the die:
Large diameter pipe die mandrels have a decisive influence on extrudate quality, at the inner surface of the pipe.
It is well known that most of the inside waviness is due to mandrel temperature. Mandrel cooling is practically impossible. Colder melt finds higher resistance to flow on the mandrel surface, causing waviness.
This problem can be overcome by mandrel heater set to 20-25% capacity, to minimize problem without overheating.
One of the reasons for waviness in the bigger die is that the die may not be completely filled.
Spider Lines appear because –
1. The fluxed PVC material divided between spider legs does not weld effectively, either due to over lubrication, or
2. Spider legs are not clean or have dents, or
3. Chrome plating has chipped off, or
4. When extrusion speed is more, knit line welding of PVC does not effectively take place.
5. The flow path cross section should be gradually reduced at the exit side, after the spider legs and never before. In this manner, the pressure delivered by the screw drops, while the temperature rises. This can be of more value to help healing of the spider lines.
Aesthetics of pipe:
Burn streaks may be caused by the material stuck on the fins of the spider, or screw tips.
Burning and sticking can also result from too little non polar(external) lubrication, resulting in black particles appearing on the pipe surface.
Burning can also occur due to over lubrication as the material slips, causing increased residence time.
Surging takes place when too high level of non polar (external) lubrication is used. The material catches and then slips off the screw in every revolution.
Screw marks occur when two ribbons of molten material that comes off the screw at the tip do not weld well in the die due to over lubrication.
Scorching can be caused by excessive lubrication. It usually results in high gloss surface and gradual yellowing of the product.
Frictional heat and in turn degradation of PVC gives yellow to black colour of the surface.
Poor fusion may cause rough surface.