Rockwall™ Fire Rated Wall Panels

29 Apr.,2024

 

Rockwall™ Fire Rated Wall Panels

Are you looking for a higher R-value or water protection? Check out Isowall® insulated wall panel systems and Quickliner™ PVC plastic panels . They’re a great add-on where Rockwall™ isn’t what you need!

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Rockwall™ fire-rated wall panels are energy efficient and feature an aesthetic profile that will look good for years to come. From fire barriers to large commercial buildings, soffits to demising walls, ceilings to partitions, Rockwall™ panels provide the ideal energy-efficient and economical continuous insulation solution for any building project where both fire resistance and thermal control are required.

Once secured in place, a finished Rockwall™ building, ceiling or partition wall also provides a strong and reliable thermal performance system. Structural Panels Inc. offers support, manuals and guidance to anyone looking to work with Rockwall™ panels. Rockwall™ panels can also help reduce insurance costs, protect against loss of business, and even save lives.

Rockwall™ fire-rated wall panels consist of a unique Rockwool mineral fibre core called ‘ Conrock ‘ with laminated sheet steel permanently bonded to both sides. Once Rockwall™ panels have been installed according to the specific Intertek/Warnock Hersey certification guidelines, the assembly provides 1, 2 and 3 hours of fire resistance with a 4”, 5” and 6” core thickness (respectively).

Once installed the panels are maintenance-free and have long building lifecycles.

Rockwall™ is a critical line of defense in fire protection: passive fire protection up to 3 hours. With a non-combustible core and no sprinklers required.

Our wall panels are easy to clean and don’t support mold in the first place.

Rockwall™ panels meet the strict sanitation standards set by the CFIA and are resistant to mold and mildew.

Installation process can cut construction costs in half. We offer custom fabricated wall and ceiling building solutions in lengths of any transportable length.

The panels have a high thermal barrier with vapour resistance resulting in significant energy saving R-value (R4 per inch) for consistent thermal performance and thermal envelope. Energy cost savings of as much as 30% over traditional multi-part building systems.

Rockwall™ mineral wool core is made from natural basalt rock and recycled slag providing a lighter environmental footprint and LEED point credits that contribute to sustainable development.

From fire barriers to large commercial buildings, soffits, to demising walls, ceilings to partitions, Rockwall™ panels provide the ideal energy-efficient and economical continuous insulation solution for any building project where both fire resistance and thermal control are required.

Rockwall™ Product Superiority

Superior materials and manufacturing 

Rockwall™ is a stressed-skin sandwich panel with metal facings permanently bonded to the mineral wool core of Rockwool Conrock® with a heat polymerizing adhesive. The panels are produced in a continuous in-line method for optimum uniformity and quality. The steel top and bottom are 26 gauge pre-painted silicone-polyester finish and profiled galvanized steel facings that are roll-formed and bonded continuously with thermosetting adhesive to mineral fiber insulation.

Strong and moisture resistant

The core material is cut into lamella strips with perpendicular fiber orientation that provides additional strength, dimensional stability, and moisture resistance.

The company is the world’s best Waterproof Fire Resistance Wall Panel supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Easy to Install

A tongue and groove interlocking edge are designed in both the core and the metal facing, producing an easy-to-install joint that is water-tight. An optional sealant can be applied during installation. Panels are 46 inches wide, and custom lengths are cut up to 32 feet.

Rockwall™ and Isowall® panels have the same profile edge and facings so they can be seamlessly integrated for architectural agreement.

Waterproof Wall Coverings Material for Shower Walls

Shower cubicles are the most efficient addition that you can consider for your bathroom. Apart from offering an attractive space for a relaxing shower, it has numerous other benefits. They are known to enhance the functionality of your commercial bathroom by restricting water splashes from ruining your bathroom interiors. If you plan to give a modern bathroom lift, installing a shower cubicle is the right option. Their specialty lies in being available in elegant sizes and colors. Shower cubicles are required to be waterproofed to remain dry and clean. Shower walls need protection from water ingress, lest they might develop signs of damage. Protect them with water-resistant paneling to keep them safe for several years.

How to Look for the Right Wall Covering Material?

An ideal washable wall covering should be both moisture and water-resistant. However, the efficiency of a shower power boils down to the material it is made of and its way of installation. PVC panels are a leading choice when it comes to waterproof wall paneling. They are made of 100% raw vinyl, making them more durable and long-lasting than any other wall-covering materials. Therefore, these panels meet FDA compliances and are safe for use in all types of commercial interiors. Besides, they are also ASTM and CFIA certified, which makes them superior to FRP and drywall. Another factor that makes them the right option to cover your bathroom walls is that unlike FRP’s lifespan of 25-30 years and drywall which lasts 45-50 years.

Get Waterproof Wall Panels to Keep Your Shower Walls Protected

Choosing a highly-efficient bathroom wall panel doesn’t only improve the aesthetics of your space but also maintains its hygiene and sanitation standards. Apart from addressing any privacy requirements of your commercial bathroom, the waterproof wall covering materials are designed to help your space look charming. They come with invisible fasteners and bolts that don’t protrude or develop into unsightly joints, contributing to your interior’s professional look. 

Furthermore, they are available in white but won’t turn yellow, which is a great advantage for entrepreneurs who feel keeping up with a spotlessly clean bathroom is integral for customer satisfaction. 

Achieve Mold and Damp-Free Bathroom Through the Right Paneling

Your shower enclosure divides the bathing area from the rest of the washroom. They are made to offer a sense of exclusivity, allowing you to have an excellent bathing experience. Shower enclosures are mostly installed to ensure the remaining bathroom is damp-free, as customers enjoy their peaceful showers. Shower cubicles work towards keeping your bathroom clean, but how do you maintain a damp-free shower wall? Water-resistant paneling is one full-proof way of achieving a highly hygienic shower cubicle. They are made of a non-porous surface which prevents water or moisture from infiltrating them and messing with their structural integrity. It doesn’t even let water sit on them for a longer duration. Since moisture is stopped from entering, there’s no scope for mold or mildew development. As a result, you achieve a mold-free and completely clean atmosphere for daily showers.

Uncomplicated Panel Maintenance Makes Your Life Easier

Of all the benefits of choosing waterproof wall paneling over other materials, its low maintenance is the most attractive feature for every entrepreneur. Commercial bathroom owners are burdened with maintaining a spic and span shower space for their customers. Clean and tidy bathrooms promise safety and health, besides adding to an ideal shower experience for your business. But what if they are additionally required to look after the wall panels? Not only does it demand them to take time out from their busy schedule, but it also needs them to hire extra labor who can scrub the panels for 100% mold removal. This is where installing low-maintenance PVC panels comes into help. They don’t need you to use harsh chemicals or time-consuming cleaning methods to retain their sheen. Simple washing and wiping using a damp cloth is sufficient in keeping them in good condition throughout their lifespan.

Quicker Installation Saves You On Material and Labor Expenses

Before setting up a shower cubicle, ensure they adhere to international and local standards. They are a profitable business that constantly needs you to look after its sanitation requirements. However, installing wall panels can often result in huge losses, especially if you have turned to FRP or drywall. Their installation needs joints, backers, adhesives, OSB, etc., all of which need the intervention of a professional installer. Minor flaws and mistakes in installing the panels can result in cracks and tears in between the joints, leading to an unsightly appearance. Washable wall covering materials have an interlocking tongue and groove system, which quickens the installation procedure and makes it easier. Overall, you save 40% on material expenditure and 50% on labor costs simply because even an inexperienced mechanic can install the panels easily, and there’s no requirement for any additional materials.

Prevent Hits and Abuses from Damaging Your Shower Walls

Shower enclosures entertain different types of customers every day. Every individual has their style of taking a bath. Sometimes, there’s a greater possibility of hitting the walls by mistake. Constant impacts and abuses might ruin the look of your walls, resulting in irreparable damage. Install impact and abuse-resistant panels right away as a solution to this problem. Once installed, they don’t need to be repaired or replaced. Duramax, the leading US-based supplier of PVC panels, even offers a $25,000 money-back guarantee.  

Control Humidity-Related Odor Using Duramax’s PVC Wall Panels

Humidity creates an unhygienic atmosphere inside shower enclosures and can also generate an odor that becomes difficult to remove. Controlling humidity is the only way to eliminate odors and keep your bathroom smelling fresh. Duramax offers highly-efficient odor-resistant vinyl panels that prevent odor from developing because of excess humidity. It works by preventing humidity from growing in abundance. Installing such wall panels is important to keep up with the space’s hygiene standards.

Trust Duramax for Premium-Quality Waterproof Wall Paneling

Duramax has been manufacturing the finest-grade washable wall covering materials for 20 years. These panels meet a Class A fire rating, making them an ideal option for places prone to fire hazards. The panels are moisture- and chemical-resistant, meaning they don’t react to chemical spills. They are long-lasting and perform better in all wet and humid interiors. 

Final Words

Duramax is the place to go if you search for certified and FDA-compliant waterproof vinyl panels for your shower walls. Visit their website to have a look at their products or seek a free sample. Request a quote. Call us today. 

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