The most durable commercial flooring options for high- ...

27 Nov.,2024

 

The most durable commercial flooring options for high- ...

The most durable commercial flooring options for high-traffic areas

All of the flooring in your facility will see its share of wear and tear &#; but high traffic areas are on another level.

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You may be looking to install a lobby flooring system to impress potential tenants and stand up to moisture, dirt and near-constant use.

Or perhaps you&#;re searching for a material that can meet cleanliness and safety standards in patient rooms and stand up to frequent rolling in of heavy medical equipment.

Regardless of your facility goals, there&#;s one necessary common denominator for these busy spaces: Durability.

While durability is always a consideration when selecting a flooring material, it&#;s an absolute must for high-traffic applications such as airport terminals, schools, hospitals and restaurants.

In this article, we&#;ll give you a complete rundown of six of the most durable commercial flooring materials based on cost, application and other major considerations. Using this as a guide for your materials search, you can achieve a flooring system that meets your aesthetic, cost and performance goals and stand up to heavy use.

Terrazzo: Upscale and LEED-friendly for large spaces

When it comes to durability in flooring, terrazzo is an obvious leader. Terrazzo can be made from a cement matrix, or an epoxy resin mixed with marble or recycled granite glass, and a wide choice of other aggregates.

And because terrazzo is one of the most aesthetically versatile products on the market, it&#;s perfect for incorporating custom logos and designs into your flooring. Terrazzo is used in situations where you want to impress: opry houses, showrooms, entranceways and high-end office spaces.

Although it&#;s incredibly durable and carries a low lifetime cost, its high upfront material and installation costs are prohibitive in lower budget applications. It must be poured in place, cured and then polished mechanically to achieve its signature shine. Generally speaking, terrazzo is not worth the cost in small rooms or sections of a building &#; the cost-per-square-foot actually increases as the space decreases. It&#;s recommended to allow a scope of at least 2,500 square feet to achieve a cost-efficient installation.

Overall, terrazzo is best suited for large, high-traffic areas such as airports or showrooms where the designer is aiming for a chic look. For upscale applications, this LEED-friendly flooring is about as durable as it gets.

Quarry tile: Industry standard for commercial kitchens

Quarry tile is proven to withstand spills, foot traffic and grease buildup, making it a first choice for many commercial kitchens. While porcelain tile works in terms of function for heavy-duty applications, quarry tile &#; made from hard-fired clay &#; is much cheaper and offers the same functionality and durability benefits. Quarry tile will last as long as you need, provided it&#;s installed properly to begin with and maintained properly throughout the lifetime of the flooring system.

It&#;s important to use the right materials &#; epoxy grout and thin-set adhesives &#; during installation. Although there are cheaper alternatives to epoxy grout, they&#;re not designed for high-traffic, hot water spills or grease buildup and will break down prematurely. To extend the usable life of your quarry tile system, ongoing maintenance and cleaning are key. Clean the floor daily and replace sections of flooring as they wear out.

Although it&#;s cost-effective, durable and easy to maintain, quarry tile doesn&#;t offer much design versatility. It&#;s typically laid in straight lines and comes in a limited range of colors. (Red is the most common color, but grey, tan and brown tiles are also available depending on whether more shale, feldspar or clay is used.) In the receiving and commercial areas where quarry tile is commonly found, however, function trumps form.

Check out our commercial kitchen guide to learn about all of the flooring products durable enough to withstand such a heavy-duty environment. You&#;ll learn more about the cost and performance of quarry tile, but also other durable options such as recycled PVC and epoxy flooring.

Choosing kitchen flooring materials for safety, durability and performance

Commercial kitchens have unique circumstances that make their floors a challenge. We created this product guide to highlight the three best available flooring material options for commercial kitchens.

Download our guide

Luxury vinyl tile (LVT): Achieve any look for busy common areas

In the past decade or so, luxury vinyl tile (LVT) has taken the flooring industry by storm. This resilient material is made up of three layers: A base layer composed of vinyl to provide dimensional stability, a digital graphic film (able to imitate practically any other material) and an outer wear layer.

LVT has proven to be durable enough for high-traffic hospital common areas and attractive enough for upscale restaurants. With a variety of products in every price point and design, LVT is one of the most versatile commercial flooring products on the market today.

While LVT probably isn&#;t suited for high-impact industrial or commercial kitchen environments, it&#;s plenty durable to withstand the foot traffic, abrasions and spills of any office, hospital or school application. Especially in comparison with other resilient flooring products, LVT is more flexible and aesthetically appealing for commercial applications.

Further, the design possibilities are endless. It&#;s available in a wide range of sizes, colors and patterns to mimic almost any material from ceramic tiles to hardwood to terrazzo, and everything in between. With LVT, you can achieve durability without sacrificing your aesthetic.

LVT has proven over time to be able to withstand heavy traffic loads common to commercial applications. In our experience, restaurants, offices and daycares only replace their LVT because they want to change the design &#; not because it wore out. And because LVT is much quicker to install and cheaper than many of the materials it imitates, it&#;s a good way to cut flooring costs in a commercial construction project.

To learn more about LVT, check out our quick-reference guide to commercial vinyl flooring products. It compares the cost, performance and design versatility of all of your vinyl flooring options, from LVT to vinyl composition tile and sheet vinyl. Download the guide today.

Reference guide to commercial vinyl flooring products
Take the guesswork out of vinyl product selection. This guide cuts through the noise, offering you quick takeaways about the pros, cons, price and performance of LVT, VCT and vinyl sheet flooring.

Contact us to discuss your requirements of heavy duty industrial flooring. Our experienced sales team can help you identify the options that best suit your needs.

Download our guide

Epoxy flooring systems: Industrial-strength and versatile, too

Epoxy flooring is a cost-effective solution for a variety of applications &#; think of healthcare offices and food distribution warehouses. This flooring system is created by applying a thermosetting resin directly onto a moisture-treated concrete slab. The epoxy coating then prevents wear and tear due to abrasions, foot traffic and chemical spills.

Versatile and durable, epoxy is strong enough to serve as the flooring in manufacturing facilities and hangars, aesthetically appealing enough to find its way into retail spaces and sanitary enough for use in strict lab environments. Additionally, its ability to protect against staining, mold and odors has made it a vastly popular healthcare facility option as a LEED-certified product.

While epoxy flooring is designed for durability, it must be installed correctly to reap those benefits. The concrete needs to be cleaned and cracks patched with urethane prior to application of the epoxy coating. If applied before prepping, the epoxy is likely to peel or chip prematurely.

Finally, maintenance with daily sweeping and infrequent deep cleans should be sufficient to keep your epoxy flooring looking like new.

Carpet tiles: Easy install, easy replace

Carpet tiles are taking over the soft-surface flooring market due to their functionality advantages over broadloom carpets. While carpet tiles are more expensive than broadloom, carpet tile systems are easier to replace. For high-traffic areas especially, carpet tiles are your best soft-surface option &#; it&#;s much more cost-effective to replace a ruined carpet tile than it is to re-seam, re-stretch and replace an entire roll of broadloom.

With the rise of industrial-strength carpet tiles and water-resistant carpet tiles, concerns about spills and moisture have become less of an issue. Most carpet tile floors will adequately maintain their appearance with consistent vacuuming and cleaning, even under high traffic demands. And as sections wear out, the tiles are easily replaced &#; saving valuable time and money for your facility by avoiding a full-on replacement.

To learn more about the durable commercial carpet products on the market, check out our carpet buyer&#;s guide. It&#;ll give you all the information you need to select the right carpet product for your facility based on your budget and performance requirements.

Selecting carpet for your budget, interior design and facility environment

Selecting a carpet that matches your design vision, stands up to your facility environment and aligns with your budget is no small task. We&#;ve created this guide as a resource to help you make an informed carpet purchasing decision.

Download our guide

Rubber flooring: Safe and durable for hospitals and gyms

Not only is rubber flooring resistant to the wear-and-tear of heavy traffic loads &#; its cushioned design also prevents fatigue of employees and customers as they walk. It also reduces the volume of noise such as dumbbells dropping or carts rolling, prevents impact damage to the subfloor below and is slip-resistant, too.

While it&#;s easy to install and maintain, its &#;rubbery&#; smell will linger long after installation. And its lack of design and finishing options makes this more of a utilitarian product than an aesthetic one. Despite its drawbacks, rubber flooring is a great product for use in gyms, labs and hospitals due to its strength, durability and acoustic qualities.

Still have questions about durable flooring options?

In this article, we&#;ve shared the best commercial-rated flooring materials for use in high-traffic areas. But figuring out the best solution for your facility&#;s needs must take a variety of factors into consideration.

We can help with that.

At Spectra Contract Flooring, we&#;ve installed nearly every type of commercial flooring across 400,000 installations and counting. We can walk you through your durable material options and help you select the right choice for your budget, design vision and environment. Start a conversation with a commercial flooring expert.

How to save money on commercial flooring: value engineering, better materials and smarter solutions

We&#;ve packed 350,000 projects worth of unbiased recommendations into this brief, no-nonsense guide. Read it to arm yourself with valuable negotiation insights, source the right materials at the best prices and cut through product hype.

Best Flooring Buying Guide

Where Will the Flooring Be Installed?
The type of flooring you choose will be determined in part by where you plan to install it, and over what type of surface. Solid wood flooring, for example, cannot be installed directly over concrete and is a poor choice for humid areas such as basements and baths. Ceramic or porcelain tile requires a stiff, flat surface underneath to prevent cracking.

How Will the Floor Be Installed?
Different types of flooring are installed in different ways, some of which are DIY-friendly. For example, &#;floating&#; floors&#;typically laminate&#;consist of interlocking floorboards that use no adhesives; this easy-to-install design is popular with DIYers. But ceramic or porcelain tile is bound to the subfloor with thinset, and the gaps between the tiles are filled with grout. Solid wood flooring is typically nailed down or glued. Installation of either is better left to professionals. Consumer Reports flooring ratings show which installation options are available for each rated product.

Will the Flooring I Choose Need an Underlayment?
Underlayment materials include foam, cork, rubber, felt, and specialized soundproofing mats. The different function that each type performs will affect your choice&#;as will the type of flooring you&#;ve chosen and the existing subfloor. &#;If you&#;re installing hardwood flooring over a concrete subfloor, use an underlayment that offers moisture protection,&#; says Stefan Bucur, founder of Rhythm of the Home, a website specializing in home improvement. &#;Similarly, if you&#;re installing laminate or engineered flooring over an uneven subfloor, consider an underlayment that provides additional cushioning and helps to even out the surface.&#; Some luxury vinyl floors in CR&#;s ratings have thin foam pads attached to their bottom surfaces, replacing the underlayment. Thicker underlayments generally are more expensive, Bucur says.

How Important Is a Flooring Material&#;s Thickness?
Thin vinyl flooring is more likely to split or break during installation. That could mean you&#;ll have to buy more flooring to cover those accidents. Focus on vinyl flooring with a thickness of 7 mm or more; you can find thickness information on the product&#;s label or online product page. Thickness can be a factor in the durability of other flooring materials&#;and for solid wood, its ability to be refinished. (New solid wood planks are typically ¾ inch thick, enough to withstand multiple refinishes.) Check Consumer Reports&#; flooring ratings for our test-based durability judgments of dozens of flooring models. 

Does the Thickness of a Floor&#;s Wear Layer Matter?
The wear layer is the clear protective coating applied to the top surface of a manufactured floorboard. Home Depot lets you search flooring by wear-layer thickness, shown in mil (thousandths of an inch). A thick wear layer sounds like it would protect better against foot traffic. But in Consumer Reports&#; tests, we found that wasn&#;t necessarily so. For instance, between two vinyl flooring products with 20-mil wear layers, one earned an excellent score for foot traffic resistance while the other ranked below the middle. Bottom line: Don&#;t depend on the reported thickness of the wear layer alone. Consult reviews and Consumer Reports&#; flooring ratings for the full picture on wear resistance.

What Should I Know About Surface Textures and Edge Styles?
The type of edge on the tile or planks you choose will have a bearing on how your floor looks&#;and how easy it is to clean. Prefinished wood and some laminate planks have beveled edges, which makes for a more forgiving installation but can trap dirt and grit later. Tile edges may be pressed (traditional) or rectified&#;meaning they&#;re mechanically cut to fit precisely together, which allows for thinner grout lines and an appearance that&#;s almost seamless, and a floor that&#;s easier to clean. Flooring with a textured surface can also trap dirt over time, but some texture is advisable in bathrooms and other wet areas to prevent slips and falls. Consumer Reports&#; flooring ratings indicate which products are smooth, very textured, and in-between. Both texture and edge styles can influence floor care.

For more stainless steel floor tileinformation, please contact us. We will provide professional answers.