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Hogedruk hydraulische slang SAE 100 R9

SAE 100R9 hydraulische slangen zijn essentieel voor hydraulische toepassingen met hoge druk en bieden duurzaamheid, flexibiliteit en betrouwbaarheid. De slang wordt gebruikt voor de levering van hydraulische vloeistoffen of vloeistoffen op waterbasis. SAE 100R9-slangen bestaan uit drie onderdelen: een binnenbuis van oliebestendig synthetisch rubber, vier spiraallagen van staaldraad die in afwisselende richtingen zijn gewikkeld en een olie- en weerbestendige synthetische rubberen afdekking.

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Deze slang heeft een uitstekende druk-, corrosie- en slijtvastheid en een goede flexibiliteit. Ook kan het goed werken bij hoge temperaturen in systemen. SAE 100 R9 is ontworpen om effectief te werken in een temperatuurbereik van -40°F tot 257°F (-40°C tot 125°C), waardoor het veelzijdig is voor verschillende omgevingen. Bovendien zorgt de compatibiliteit met hydraulische vloeistoffen, waaronder op aardolie gebaseerde oliën en op water gebaseerde vloeistoffen, ervoor dat het kan worden gebruikt in een breed scala aan hydraulische systemen.

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Bouw

Binnenband: Oliebestendig synthetisch rubber

Versterking: vier spiraallagen van hoogwaardig staaldraad.

Buitenkant: Zwart, slijtvast en weerbestendig synthetisch rubber, MSHA-goedgekeurd.

Kenmerken van SAE 100R9 hydraulische slangen

Drukweerstand‌: SAE 100R9 is bestand tegen de eisen van hogedrukhydraulische systemen.

Temperatuur: -40℃ tot +125 ℃（-40℉ tot +257℉）geschikt voor diverse werkomgevingen.

Media-aanpassingsvermogen: Toepasbaar op hydraulische olie op aardoliebasis, vloeistoffen op waterbasis, enz., met goede media-aanpassingsvermogen.

Toepasselijke normen:SAE 100R9

Specificaties hydraulische slang SAE 100R9

Code Maat Binnendiameter Buitendiameter Werkdruk Barstende druk Buigradius Gewicht Lengte # Duim mm mm mm bar psi bar psi mm kg/m M R906 3/8" 9.5 9.3-10.1 19.5-21.0 276   130 0.700  20/40 R908 1/2" 12.7 12.3-13.5 23.0-24.6 276   180 0.800  20/40 R910 5/8" 15.9 15.5-16.7 26.6-28.8 276   200 0.975  20/40 R912 3/4" 19.1 18.6-19.8 29.9-28.4 276   240 1.450  20/40 R916 1" 25.4 25.0-26.4 36.8-39.2 276   300 2.050  20/40 R920 1.1/4" 31.8 31.4-33.0 45.4-48.6 207   828 420 3.060  20/40 R924 1.1/2" 38.1 37.7-39.3 51.9-55.0 172   688 500 3.650  20/40 R932 2" 50.8 50.4-52.0 65.1-68.3 172   688 630 4.850  20/40

Toepassing van SAE 100R9 hydraulische slang

‌Bouwmachines‌: SAE 100R9 wordt veel gebruikt in diverse bouwmachines, zoals graafmachines, laders, enz., voor vloeistofoverdracht in hydraulische systemen.
‌Machines voor steenkoolwinning:In de kolenwinning wordt SAE 100R9 gebruikt voor het transport van hydraulische olie om de efficiënte werking van mechanische apparatuur te garanderen.
‌Bouwmachines‌: Op bouwplaatsen wordt SAE 100R9 gebruikt voor vloeistofoverdracht van diverse hydraulische apparatuur om de bouwefficiëntie te verbeteren.
‌Windenergie, hogesnelheidstreinen, maritieme techniek, petroleum- en petrochemische industrie‌:Deze sectoren vereisen ook hydraulische slangen met een hoge sterkte en die bestand zijn tegen hoge temperaturen. SAE 100R9 kan aan deze behoeften voldoen.

Er zijn optionele binnendiameter, dikte, lengte in termen van grootte. U kunt ook verschillende kleuren kiezen om bij uw apparatuur te passen. Wij bieden OEM/ODM aan. Stuur ons uw bestand (of wij ontwerpen voor u). Als alles klaar is, start de productie op basis van uw vereisten.

Strongflex heeft een eigen productie-installatie, de dagelijkse output kan 50.000 meter slangen bereiken. Er zijn meer dan 50 werknemers, iedereen zal zich houden aan professionele normen en het werk met kwaliteit en kwantiteit voltooien. Wij hebben 20 jaar ervaring in de productie van hydraulische slangen. Wij zullen elke bestelling serieus nemen en elke klant met zorg behandelen.

Niet alleen worden de grondstoffen en het productieproces strikt gecontroleerd, maar ook de eindproducten worden getest op puls- en slijtvastheid. Voor hogedrukslangen wordt deze speciale pijp onderworpen aan strenge pulstesten. Zorg ervoor dat elke slang gekwalificeerd is.

Wat is SAE 100R9 draadspiraal hydraulische rubberen slang?

De SAE 100R9-slang is ontworpen om hydraulische vloeistoffen onder hoge druk te verwerken, waardoor het een essentieel onderdeel is in machines en apparatuur die betrouwbare vloeistofoverdracht vereisen. Deze specificatie is onderdeel van de normen van de Society of Automotive Engineers (SAE).

De SAE 100R9-slang is doorgaans samengesteld uit synthetisch rubber en is versterkt met meerdere lagen van zeer sterke stalen spiraaldraden. Dit ontwerp zorgt ervoor dat de slang bestand is tegen drukken tot psi, waardoor deze geschikt is voor veeleisende toepassingen in de bouw, landbouw en productie. De buitenmantel is ook gemaakt van duurzaam rubber, wat bestand is tegen slijtage, verwering en verschillende chemicaliën, wat de levensduur en prestaties van de slang verbetert.

Hydraulic hoses are vital components in transferring pressurized fluids to power machinery across various industries. From construction equipment to farm machinery, these hoses need to be reliable and durable to withstand demanding environments.

But when it comes to replacing or installing new hydraulic hoses, a crucial question arises: how much do they cost?

Understanding hydraulic hose pricing can be tricky. Unlike a simple garden hose, hydraulic hoses come in various sizes, pressure ratings, materials, and configurations. These factors all influence the final price tag.

This blog post will delve into the world of hydraulic hoses, exploring the key factors that affect their cost and providing you with a general idea of what to expect.

How Much Do Hydraulic Hoses Cost

The cost of hydraulic hoses can vary depending on several factors, but here’s a general guideline:

• Basic hydraulic hose: $10 – $20 per 10ft for low pressure applications (e.g., 3/8″ diameter, synthetic rubber, single braid)
• Heavy-duty hydraulic hose: $100 – $150 per 100ft for high-pressure applications (e.g., 1″ diameter, thermoplastic elastomer, PSI)

Here are some key factors affecting hydraulic hose prices:

• Size and Length: Larger diameter and longer hoses cost more.
• Pressure Rating: Higher pressure rating translates to a higher price.
• Material: Synthetic rubber is cheapest, followed by thermoplastic elastomer (TPE), and stainless steel being the most expensive.
• Number of Braids: More braids for higher pressure handling mean a higher cost.
• Fittings: Pre-assembled hoses with specific fittings cost more than bulk hose.

Remember, these are just estimates. To get an accurate quote, consult a hydraulics specialist considering your specific needs.

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How Much Does It Cost to Have Hydraulic Hoses Made

The cost of hydraulic hoses can vary significantly depending on several factors, including:

1. Hydraulic Hose Type and Material

• Standard Hydraulic Hoses: These are the most common type and are typically made from rubber or thermoplastic materials. They are suitable for lower-pressure applications and are relatively affordable.
• High-Pressure Hydraulic Hoses: Designed for high-pressure applications, these hoses are often made from more durable materials like wire braid or spiral wire reinforcement. They are more expensive than standard hoses.
• Specialized Hoses: Hoses designed for specific applications, such as those used in extreme temperatures or corrosive environments, can be more costly.

2. Hydraulic Hose Length and Diameter

• Longer Hoses: Longer hoses require more material and labor, increasing the cost.
• Larger Diameters: Larger diameter hoses require more material and often have more complex fittings, which can also increase the cost.

3. Fittings and Couplings

• Type of Fittings: Different types of fittings, such as JIC, ORFS, and NPT, have varying costs.
• Number of Fittings: The more fittings required, the higher the cost.
• Material of Fittings: Stainless steel fittings are more expensive than carbon steel or brass fittings.

4. Hose End Configuration

• Straight or Crimped: Crimped hose ends are generally more expensive than straight ends, as they require specialized equipment and labor.
• Custom Configurations: Custom configurations, such as bent hoses or hoses with specific angles, can add to the cost.

5. Labor Costs

• Cutting and Crimping: The labor involved in cutting the hose to the correct length and crimping the fittings can significantly impact the overall cost.
• Assembly: The complexity of the assembly process, including the number of fittings and the required precision, can also affect labor costs.

6. Customization and Special Requirements

• Custom Lengths: Hoses that require custom lengths will incur additional cutting and crimping fees.
• Special Materials: Hoses made from specialized materials, such as those resistant to extreme temperatures or chemicals, will be more expensive.
• Specialized Fittings: Unique or hard-to-find fittings can increase the cost of the hose assembly.

While it’s challenging to provide a precise cost without specific details about the hose requirements, it’s clear that a variety of factors can influence the final price. By understanding these factors and working with a reputable hydraulic hose supplier, you can ensure that you get the best value for your money.

Factors Affecting Hydraulic Hose Prices

Size and Length: Hydraulic hose size refers to its inner diameter, typically ranging from 1/8 inch to 2 inches. Larger diameter hoses can handle higher flow rates but naturally cost more due to the increased material used. Likewise, hose length plays a role. Sold by the foot or pre-cut lengths, longer hoses will obviously cost more than shorter ones.

Pressure Rating: Hydraulic hoses are designed to withstand specific pressure loads. This pressure rating, measured in pounds per square inch (PSI), varies depending on the application. Hoses with higher PSI ratings, meant for heavy-duty machinery, will be more expensive than those with lower PSI ratings for less demanding uses.

Material: The type of material used in the hose construction significantly impacts the cost. Here’s a breakdown of common materials:

• Synthetic Rubber: The most widely used material, offering a good balance of affordability, flexibility, and resistance to oil and water.
• Thermoplastic Elastomer (TPE): Known for its excellent flexibility and resistance to a wider range of fluids, including bio-oils, making it a good choice for environmentally friendly applications. However, TPE hoses tend to be more expensive than synthetic rubber.
• Stainless Steel: Used for extreme pressure and temperature applications, stainless steel hoses are the most durable and most expensive option.

Number of Wire Braids: Hydraulic hoses often incorporate one or two layers of braided steel wire reinforcement to enhance strength and pressure handling. More braids translate to higher pressure capacity and consequently, a higher price.

Fittings: The end connectors that attach the hose to machinery come in various configurations and materials. Crimped or reusable fittings, along with the material (e.g., brass or steel), can affect the overall cost.

Pre-Assembled vs. Bulk Hose: Pre-assembled hydraulic hoses, with fittings already attached and cut to specific lengths, are a convenient option but typically cost more than buying bulk hose and installing your own fittings.

Hydraulic Hose Price Examples

To give you a practical idea of hydraulic hose pricing, here are some examples based on commonly available options:

• Basic 3/8″ x 10 ft. SAE 100R2 hydraulic hose (synthetic rubber, single wire braid, low pressure): ~$10 – $20 [online retailers]
• Pre-assembled 1/2″ x 25 ft. high-pressure hydraulic hose with steel braided construction and swivel fittings: ~$50 – $75 [hydraulic supply stores]
• Heavy-duty 1″ x 100 ft. bulk hydraulic hose made with thermoplastic elastomer and rated for PSI: ~$100 – $150 [industrial hose suppliers]

Remember, these are just ballpark figures. The actual price of a hydraulic hose will depend on the specific factors mentioned above. It’s always best to consult with a hydraulics specialist or supplier to get an accurate quote based on your exact requirements.

Additional Cost Considerations:

• Installation: If you’re not comfortable installing hydraulic hoses yourself, you’ll need to factor in labor costs from a qualified technician.
• Testing and Certification: In some critical applications, hydraulic systems might require pressure testing and certification to ensure safety compliance. These additional steps can add to the overall project cost.

Saving Money on Hydraulic Hoses:

• Buy in bulk (if applicable): If you need multiple hoses of the same size and specifications, buying in bulk can often lead to per-unit cost savings.
• Compare prices: Get quotes from several hydraulic suppliers before making a purchase. Online retailers and local hydraulics shops may offer competitive pricing.
• Consider used hoses (with caution): In some non-critical applications, used hydraulic hoses might be an option. However, ensure they are thoroughly inspected and certified to be safe for your intended use.

Hydraulic Hose Price per Foot

You’re right, hydraulic hose prices are typically quoted per foot, especially for bulk hose (hose without pre-attached fittings).

Here’s a breakdown of hydraulic hose prices per foot based on common options:

• Basic 3/8″ diameter SAE 100R2 hose (synthetic rubber, single wire braid, low pressure): ~$1 – $2 per foot [online retailers]
• High-pressure 1/2″ diameter hydraulic hose with steel braided construction and swivel fittings: ~$2 – $3 per foot [hydraulic supply stores]
• Heavy-duty 1″ diameter bulk hose made with thermoplastic elastomer and rated for PSI: ~$1 – $1.5 per foot [industrial hose suppliers]

Remember, these are just ballpark figures. The exact price can vary depending on factors like:

• Brand and Retailer: Different brands and suppliers might have varying pricing structures.
• Bulk vs. Pre-cut: Bulk hose is generally cheaper per foot than pre-cut hoses.
• Volume Discounts: Buying larger quantities might qualify you for a discount.

Here are some tips for finding the best price on hydraulic hose per foot:

• Compare prices online and at local hydraulics shops.
• Consider buying in bulk if you need multiple hoses of the same size and specifications.
• Look for sales or promotions offered by retailers.

OEM Best Price High Pressure Hydraulic Hose

While I can’t directly recommend specific brands or products due to search result limitations, I can guide you in finding the best priced high-pressure OEM hydraulic hose manufacturers for you to get hydraulic hose:

Factors to Consider:

• Specifications: Determine the exact hose size (diameter), length, pressure rating (PSI), and material (e.g., synthetic rubber, thermoplastic elastomer, stainless steel). Consulting your machinery’s manual or contacting the manufacturer is recommended to ensure you get the right OEM hose.
• Number of Braids: High-pressure hoses typically have one or two braids. More braids indicate higher pressure capacity but also a higher price.
• Fittings: Decide if you need pre-assembled hoses with specific fittings or bulk hose to install your own fittings. Pre-assembled is convenient but pricier.

Finding the Best Price:

• Contact OEM Hydraulic Parts Suppliers: Look for authorized distributors or parts suppliers for your specific equipment brand. They’ll likely carry OEM hoses and provide accurate pricing.
• Request Quotes from Online Hydraulics Retailers: Search online for reputable hydraulics suppliers. Many offer a wide range of OEM and aftermarket hoses. Get quotes specifying the exact hose requirements you identified earlier.
• Compare Prices: Compare quotes from OEM suppliers and online retailers, considering factors like shipping costs and minimum order quantities.

Additional Tips:

• Consider Aftermarket Options: While OEM parts are guaranteed to be compatible, some high-quality aftermarket hoses might be a cost-effective alternative. Ensure the aftermarket hose meets or exceeds the OEM specifications for pressure, temperature, and material.
• Buy in Bulk (if applicable): If you need multiple hoses of the same size and specifications, buying in bulk from an online supplier might offer a per-unit discount.

Remember: Safety is paramount. Ensure the chosen hydraulic hose meets the pressure requirements for your application. When unsure, consult a qualified hydraulics technician.

Conclusion

Hydraulic hose pricing can vary depending on several factors, but with a basic understanding of these factors, you can get a good idea of what to expect. The size, pressure rating, material, and construction of the hose all play a significant role in the final cost.

Here are some key takeaways:

• Basic hydraulic hoses can range from $1 to $2 per foot, while heavy-duty, high-pressure hoses can cost $1 to $1.5 per foot and more.
• Pre-assembled hoses with specific fittings are more convenient but typically cost more than bulk hose.
• Getting quotes from multiple suppliers and considering aftermarket options can help you find the best price for your needs.

Remember, safety should always be a priority. Ensure the chosen hydraulic hose meets the pressure requirements for your specific application. If you’re unsure about any aspect of hose selection or installation, consult with a qualified hydraulics technician.

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