Thinking of investing in a conveyor belt for your assembly line? It&#;s important to choose a conveyor that best suits the needs of your company. If you want to make an informed purchase, you might want to know the basic types of conveyors and match them with your business applications. The right belt can even help increase profit margin, streamline your assembly line, and contribute to company growth in ways that you might not picture at first. To start you off, here&#;s a rundown of the 8 basic types of conveyor belts, along with their applications.
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Image Source: New London Engineering
As the name suggests, the surface of this type of conveyor belt is made up of rollers that are selected to match production requirements, such as the weight or required speed of the products that will move along the belt. Shorter conveyor belts that fall under this type can be made up of just two rollers. However, as the distance between the two ends of the belt increases, more will be needed for the belt to function.
A roller bed setup is suitable for when items are loaded onto the belt with gravity. This is because manual loading can cause mechanical shock and damage the rollers. Roller bed conveyor belts are also a good option for transporting items over long distances as they reduce friction, making it easier for products to move along the belt.
APPLICATIONS: You can use these conveyor belts for packing, sorting, assembling, inspecting, and transporting items. Common applications of roller bed conveyor belts include postal sorting offices and airport baggage handling systems.
Image Source: Press Room Automation and Feed Fixtures
The flat belt conveyor belt is one of the most prevalent conveyor systems in use today. Flat belts are useful for internal conveyance, i.e. transporting items within a facility. This type of conveyor belt uses a series of powered pulleys to move a continuous flat belt, which can consist either of natural material or synthetic fabric (ex. polyester, nylon). Items are placed on top of the moving belt and carried from one end to the other.
Since its belts can be made of different kinds of materials, this type of conveyor belt is incredibly versatile. Optional features include center drives and nose bars depending on the requirements of a given application.
APPLICATIONS: Flat belt systems are often the conveyor of choice for industrial environments, wash down areas, and slow assembly lines. Fitted with the right belt, it can also convey small, soft, or irregularly shaped items without damaging them.
Image Source: Press Room Automation and Feed Fixtures
While flat belt conveyors use a single, continuous loop of material, modular conveyor belt systems use a single loop made of countless interlocked pieces, usually made of hard plastic. These segments can be removed and replaced individually, in contrast to having to discard the entire belt. They&#;re also easier to wash, as well as more resistant to sharp and abrasive materials. This makes modular belt conveyors simpler to maintain and repair than their flat belt counterparts.
Modular belt conveyors are well-suited to applications that involve travelling around corners. In fact, they can travel straight, go around a corner, and incline and decline using a single belt and the same motor all throughout. Technically, other types of conveyors can also accomplish this feat, but only with much customization and additional costs. Plastic modular belts also allow specific conveyor designs without compromising belt tracking. An example of this is a belt with greater width than length, which provides the support required to handle soft plastic bags, cardboard boxes, and shrink wrapped goods.
APPLICATIONS: This type of conveyor belt can be used to carry food products because it is easy to clean. Spacing between plastic segments are adjustable for applications where fluid should be either drained or retained as it is carried on the conveyor. The segments&#; plastic composition also makes this conveyor belt useful for metal detection.
Cleated belt conveyors feature vertical cleats or barriers in their designs. These cleats can keep loose materials secure during inclines and declines, to provide consistent spacing between items, and more. Furthermore, cleats come in different shapes, each with its own application.
&#; Inverted Capital &#;T.&#; This type of cleat stands perpendicular to the belt surface, providing support and flexibility to handle delicate items. It is suited for light-duty jobs, such as transporting small parts, packaged items, and food products.
&#; Forward-Leaning Capital &#;L.&#; The wide base of this cleat makes it more resistant to leverage forces. Some cleats with this shape also have curved faces, which enables them to scoop granules. This type of cleat is designed to carry light- to medium-weight bulk material up steeper inclines.
&#; Inverted &#;V.&#; Cleats with this shape are usually 2 inches or less in height to allow for a troughing effect. They&#;re best for transporting abrasive, heavy, or large-piece bulk materials, as they can withstand heavy impacts.
&#; Lugs and Pegs. These kinds of cleats accommodate specific needs. For instance, they can promote run-off of liquids when used to transport washed fruit or vegetables. They&#;re also a cost-efficient cleat type for items that don&#;t need to be supported throughout the full belt width, such as rods and cartons. They can even be positioned to selectively move products exceeding a given size or to hold individual products in place.
An offshoot of the cleated belt is the elevator belt. Designed with regularly spaced partitions or scoops, it is designed to carry loose materials up a steep incline.
Image Source: Accurate Industrial
This type of belt conveyor uses a curved frame to carry items around corners, make tight transfers, or maximize available floor space. These belts&#; curves can go up to 180°. True curved conveyors that do not have any straight runs can only use flat belts, as modular plastic belts require straight runs before and after curves.
APPLICATIONS: Curved belt conveyors are often used in bag handling systems to change items&#; conveying direction.
Incline belt conveyors feature a center drive, gear motor, and take-up with a single or double nose. And instead of using a smooth-surfaced belt, this type of conveyor has a rough surface on the belt, ideal for carrying products up or down.
APPLICATIONS: These systems can cross over with cleated belt conveyors to transport products to different elevations while keeping them from falling off the line. Aside from transferring objects between floors, these conveyor belts are also suitable for boosting gravity flow systems.
Image Source: Food Engineering
If you&#;ve ever observed how donuts are manufactured in their shops, you might have seen this type of conveyor belt in action. Donut shops and other applications in the food and pharmaceutical industries often involve harsh washing and sterilization, in compliance with safety guidelines. Sanitary or washdown conveyors are specially designed to withstand the sanitary procedures for these applications. Conveyors under this type are usually fitted with flat wire belts, which are rugged and easy to clean.
APPLICATIONS: These conveyor belts can carry objects with extreme temperatures straight out of furnaces or freezers. In addition, machines in the food industry, in particular, must survive running through glaze, breading, or hot oil. Because they can securely handle both wet and greasy items, larger washdown conveyors with flat wire belts are also suited for offloading break bulk goods, like oil drums and crates, from ships.
There are several other kinds of conveyors tailored for different applications, although they are not as common as the previous types. Some of these are:
&#; Fiberglass Conveyor Belts &#; As the name implies, this type of conveyor belts are made of fiberglass. They are useful for tasks that require extreme temperatures.
&#; Metal Nub Conveyor Belts &#; This particular conveyor belt is fitted with metal nubs to better handle complex machines and their parts.
&#; Narrow-width Conveyor Belts &#; This type of conveyor belt is the best choice for handling small items.
&#; Back-lit Conveyor Belts &#; They come with a light fixture on the belt to aid with quality control.
&#; Vacuum Conveyor Belts &#; This particular conveyor belt creates suction to keep light products (sheets of paper, leaflets, etc.) on the line despite inclines and high speeds.
&#; Magnetic Conveyor Belts &#; This type of conveyor belt can transport materials that contain iron through equally spaced electromagnets that are placed within the bed of the conveyor.
&#; Sandwich Belt Conveyors &#; They use two face-to-face belts to securely carry items at steep inclines or even up a vertical run.
Keep this list in mind, and you can have a rough idea of what conveyor belt you&#;ll be looking for. However, it&#;s highly advisable to consult an expert before finalizing any equipment purchases!
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Elixir Industrial Equipment, Inc. is one of the top industrial equipment suppliers in the Philippines. For 25 years and counting, we have provided our clients with cutting-edge industrial equipment as well as professional post-sales service. Aside from providing you with professional advice, we can even offer you the manufacturing solutions you&#;ve been looking for. If you&#;re strongly considering installing a conveyor belt along your assembly line, feel free to contact us today!
Looking into using conveyor belts to improve your assembly line? Hayama Industrial Corporation is a trusted name when it comes to the Design, Fabrication, Manufacturing, Rehabilitation, Installation, Commissioning of Packaging Equipment, Support peripherals, and auxiliaries including conveyor belts.
Visit their website today to find out how they can help you with your requirements.
This guide is to help educate on the different types of conveyor belts. These seven conveyor belts are the most common in conveyor belt applications.
The roller bed conveyor belts utilize gravity to hold the items on the belt. This type of conveyor belt is flat and made up of rollers selected to match the specifications of the load above. Shorter roller belts can be made up of two rollers, but more rollers will need to be added as the distance of the belt lengths. Therefore, a longer belt will be required as well.
Roller Bed Conveyors can be utilized for moving, packing, sorting, assembling, and inspecting items. Many of us have witnessed roller bed conveyors used at the airport baggage claim or in those intense Internet videos with people loading numerous articles quickly into boxes.
Flat Belt conveyors are used mainly in manufacturing environments and slow assembly lines. With the correct belt, Flat Belts can also move small, soft, or irregular-shaped items. They are utilized to transport items within an operation. This belt uses a series of pulleys to drive a continuous flat belt. Objects are positioned on the belt and carried from one spot to the end of the belt. These belts can be made of a natural material of a synthetic fabric like polyester or nylon.
Modular Belt Conveyors are made up of interlocking sections of hardened material, usually hard plastic, in a single loop. The sections of material can be replaced individually. Only replacing one area helps save cost, not the entire belt. In addition, hardened plastics are better suited to handle rough, sharp, or abrasive materials.
Modular Belts have a higher cost. However, they also can do a majority of conveying functions. Modular belts can go around corners, travel straight, and go up and down inclines. All of those motions can use the same motor.
The plastic in the modular belts makes them a good fit for food products since they are easier to clean and have spaces where fluid can be drained or retained on the conveyor. The plastic makeup of the belt aids with detecting unwanted metals as well.
Cleated belt conveyors are utilized to move products up an incline. These conveyors feature raised cleats on the belts to help hold the products or items in position as they travel up or down the conveyor. Another advantage of the cleats is that they create consistent spacing between the items on the conveyor belt. There are numerous shapes and sizes of cleats. Another type of cleated belt is the elevator belt that utilizes scoops or buckets to carry materials or products up a steep incline or a vertical surface.
Similar to Flat Belts, except Incline Belts have a rough surface. This surface creates more friction and helps items hold their position as they travel up the belt. These belts do not produce the same spacing that a cleated belt does.
These conveyor belts are made of rated materials and are ready to be sanitized often. These belts are usually associated with food-grade applications. Sanitary conveyors are generally flat wire belts. These are tough belts that stand up to wear and tear and are easy to clean.
IBT Inc. has two in-house conveyor belting groups. This includes heavyweight conveyor belts and lightweight conveyor belts and their different applications.
These belts have fabric construction and can range from a single-ply fabric to multiple-plys of fabric. Each individual ply has a different tension rating. The rubber covers adhere to both the top and bottom to protect the fabric-plys.
Typical top covers or carry covers range from 3/16&#; to &#;&#; depending on the design and strength of the conveyor belt. The bottom cover or pulley cover varies from 1/16&#; to 1/8&#; depending on the design and strength of the belt.
Fenner Dunlop offers their Patriot X line of rock belts. These belts are available in 24, 30, 36, and 42-inches. The proprietary cover compound offers significantly better rip, tear, and impact performance compared to typical plied belting. The new finger splice design is optimized for both performance and fabrication efficiency. The Patriot X line has a safety factor greater than 8:1.
Fenner Dunlop also offers the Nova X line. This belt has a patented dual crimp weave for higher strength and low stretch applications. The Nova X line uses a unique fabric weave that allows for improved mechanical fastener retention and splice life. This line conveys bulk material more reliably with the advanced flexible belt core and makes it resistant to rips, tears, impacts, and punctures.
Applications:
Crushed Stone
Ready Mix
Cement
Sand
Gravel
Fertilizer Plants
MOR stands for moderately oil resistant. These use the same fabric design as the rock belts, but the rubber used on the top and bottom covers are designed to resist oil penetrating them and causing the rubber to swell.
Some MOR belts do not use a bottom cover. This is referred to as a bareback or BB.
Fenner Dunlop&#;s WoodMaster is a member of the Plylok line. WoodMaster is plied belting with less than 2% stretch and superb abrasion resistance for general purpose applications. The increased gauge rubber between splices helps the WoodMaster to absorb more energy and gives more impact resistance.
Applications:
Paper Mills
Saw Mills
Wood Board Plants
Wood Chips
Bark
Broken Belts
Chipper End Feed
Planer Belt
Pulp Belts
Sander Belts
Food handling belts are plied rubber with a rubber cover. They can be interwoven with PVC or RMPVC covers. Food handling belts are smooth for horizontal conveyance and textured/cleated for incline/decline applications. They have a plied monofilament or spun polyester carcass with a urethane or PVC cover.
Applications:
FDA approved
Handle direct food contact or packaged products
Found in bakeries, pet food production, and more.
Package handling belts are plied rubber. They can come with or without a cover. Package handling belts are smooth for horizontal conveyance and textured/cleated for incline/decline applications, utilized by manufacturers, packaging, distribution centers, etc.
Applications:
Manufacturers
Packaging
Distribution Centers
Power Transmission belts are flat belts that transfer horsepower from one point to another. They have a nylon core with rubber covers. Power Transmission belts have a plied fabric/rubber construction and are usually a monofilament with a urethane cover.
Applications:
Printing
Labeling
Paper Industry
Driving Live Rollers
As your experts for conveyor belting, we want to help you find the best belt for your application- but that&#;s not all. IBT&#;s IRPG team partners with various industries, offering a wide selection of heavyweight and lightweight conveyor belting and custom fabrication services. Contact your local IBT rep to learn more about your conveyor belt options.
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