Strength, durability, cost and outward visibility are some of the considerations to keep in mind when choosing mesh material. The right mesh material will depend on which factors matter more to you.
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Fiberglass is one of the most commonly used mesh materials for insect screens. The reason for its popularity is simple it is inexpensive and offers good outward visibility. Fiberglass is also lightweight, flexible and corrosion-resistant. Some manufacturers may coat the fiberglass with PVC to improve its strength.
The greatest disadvantage of fiberglass is that its not as durable as other mesh materials. It is prone to tearing/fraying at the edges and tends to stretch over time. When exposed to strong sunlight for long periods of time, its strength will deteriorate and discolouration may also occur.
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Polyester mesh has been gaining popularity as an alternative to fiberglass mesh. It is flexible, tear-resistant and less prone to sagging, making it stronger and more durable. It is usually also coated with vinyl, which serves as an additional protective barrier. Polyester mesh coated with a thicker layer of vinyl is often used in pet screens. The thick vinyl coating grants increased resistance to abrasions, which makes it difficult for pets to damage the screen.
A downside of polyester mesh is that the thick coating results in a decrease in outward visibility. It is also more expensive than fiberglass. And if youre opting for vinyl-coated polyester, youll have to fork out much more.
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Polyethylene (PE) and polypropylene (PP) are mesh materials that have caught on in recent years. Both plastics are used in a wide variety of applications and are similar in physical properties. When used to make screen mesh, they are commonly available as PE mesh, PP mesh or PE + PP mesh (made with a combination of PE and PP).
Both PE and PP are strong fabrics that are tear-resistant and less prone to sagging. PE is a good electrical insulator and is slightly sturdier than PP. Meanwhile, PP has a higher chemical resistance and is more lightweight. Both are mildew-resistant and offer good outward visibility. Like the polyester mesh, most PE/PP mesh sold are coated to further enhance their strength and durability. Coated PE/PP mesh is also UV-resistant and waterproof.
While PE/PP mesh has many strengths, one drawback is that they are not suitable for pet screens. The coating on PE/PP mesh is not as thick, which makes it less resistant against scratches and damage caused by pets. PE/PP mesh is also more expensive than fiberglass mesh.
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Another material used to make screen mesh is aluminium. While popular in countries such as Australia and the USA, aluminium mesh is rarely seen in Singapore. Aluminium mesh offers superior strength and durability as well as excellent outward visibility. It cannot be torn and its rigidity means you wont have to worry about the screen sagging. The mesh often comes in a protective finish that is corrosion-resistant.
However, as you may have expected, aluminium mesh is very expensive. It may also dent/crease upon heavy impact.
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Finally, we have the stainless steel mesh. Stainless steel is the strongest and most durable mesh material available. It is rust- and corrosion-resistant, offers excellent outward visibility and will not stretch or sag. Other than its natural colour, the mesh may also be powder-coated for a black finish which further improves visibility.
The main disadvantage of using stainless steel mesh is the cost. It is easily the most expensive mesh of the lot due to the premium material used. Additionally, the mesh may also dent or kink upon heavy impact.
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Choosing the right screen material for your homes windows or porch can be daunting. With options like metal, fiberglass, and polyester offering unique benefits, its essential to understand their differences and how theyll impact your home. This article will guide you through these screen materials to help you make an informed choice.
Insect screens were originally made from metal, typically aluminum. This made them the original preferred choice for screen material. Metal screens are known for their strength and are ideal in areas where tougher insects threaten screens. While each screen material offers a clear view, metal screens will offer the most clear view. Metal screen material options include bronze, stainless, and galvanized steel wire, each offering unique aesthetic and functional properties.
Introduced in the late s, fiberglass screens were developed for their forgiving nature. These screens are coated with vinyl for added durability, making them a lasting solution, especially in coastal climates where corrosion is a concern. Over time, fiberglass has become popular for pool enclosures and patios. They are typically available in shades of charcoal or gray and blend well with various exterior designs.
Emerging in the s for outdoor furniture applications, polyester fabrics have evolved into diverse screen products. Polyester is strong, durable, and weather-resistant. These features make it suitable for various outdoor applications.
Metal screens are robust but less forgiving than other screen materials. Impacts from pets, people, or objects can cause permanent dents in the screen. This rigidity also makes DIY installation challenging. Additionally, metal screens are usually only available in widths up to 72 inches, limiting their use in larger spaces like pool enclosures.
Fiberglass screens are more forgiving and can withstand everyday wear and tear. They are available in widths up to 132 inches, making them ideal for larger projects like patios. While more cost-effective than aluminum, fiberglass screens have limited color options and can be more susceptible to certain insect damage.
Polyester screens differ in their construction. They have yarn coated in vinyl through an extrusion process, providing a thicker and softer coating. This process results in larger, more durable yarns. These characteristics make polyester screens suitable for various applications, including sun shading and protection against smaller insects.
Understanding the differences between metal, fiberglass, and polyester screens is key to choosing the right material. Whether you prioritize durability, ease of installation, or specific functional needs, theres a screen material suited for your project.
For professional advice and installation services, contact AAA Screen & Window to schedule your consultation. Our expertise will ensure you get the best out of your screen installation for your home in Atlanta, Georgia.
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