What is the OSHA rule on hard hats?

30 Dec.,2024

 

OSHA Hard Hat Requirements | New Hard Hat Safety Rules

Posted On: January 16,

T-Safety Product Page

On a construction site, wearing hard hats is a good way to protect employees and yourself from life-altering injuries and even death. As you work to ensure safety on your site, remember that workers should be trained to recognize and understand the different types of OSHA-compliant hard hats. Further, they should be taught how to care for their hard hats.

OSHA hard hat regulations are in place to initiate the inclusion of the necessary head protection in work environments. Along with these specific regulations, there are also ANSI (American National Standards Institute) components.

How does it all work? OSHA presents the requirements you must follow, and ANSI delivers the means by which you follow these requirements.

What Is a Hard Hat?

A hard hat is a helmet worn to prevent workplace injuries to the head. Such head injuries might result from falling objects, debris, weather-related elements, etc. It&#;s not uncommon for workers to bump into fixed objects on a site or to encounter electrical hazards. Hard hat requirements protect workers from splashes and even exposure to ultraviolet light.

A hard hat must correspond with the following:

  • Absorb shock caused by a blow to the head
  • Resist penetration by either falling or stationary objects
  • Be water-resistant and slow to burn

Hard Hat vs. Bump Cap

When hard hat safety in construction is not required on-site, a bump cap may be worn instead. Employees can avoid minor bumps that could lead to potential bruises, cuts, or abrasions if they wear bump caps.

Are Bump Caps OSHA-Compliant?

We&#;ll answer this question while answering the following: Are bump hats ANSI-compliant? Bump caps are not ANSI compliant; therefore, they are not OSHA-compliant. In addition, bump caps do not protect against falling objects. Consequently, they are never appropriate for workplaces that require hard hat protection.

Hard Hat Safety Facts Found Inside Hat

You might be asking, &#;are my hard hats meeting requirements?&#; This is how you&#;ll know. You should see the following information printed inside your hard hat. Check the following:

  • Manufacturer&#;s name
  • ANSI standard
  • ANSI type (I or II)
  • ANSI class (G, E, or C)
  • Size
  • Date of manufacturing

For some types and classes, you will also see guiding arrows, &#;LT&#; (low temperature) marks, and &#;HV&#; (high visibility) descriptions.

When Are Hard Hats Required?

OSHA-compliant hard hats are required if the following hazardous conditions are present in the work environment:

  • If objects may fall from overhead and potentially strike employees
  • If electrical hazards exist and accidental head contact is a risk
  • If there are stationary fixtures, such as beams and pipes, on which employees may bump their heads

Below, you will find a simplified list of ANSI and OSHA hard hat rules, but please review in-depth materials to ensure all safety measures have been taken. Better yet, contact Safety by Design and let us help you today. We specialize in workplace organization, employee safety, and fall protection training in Houston.

OSHA Hard Hat Requirements

So, how can you meet OSHA&#;s hard hat rules? Follow these steps to avoid OSHA violations.

  • The hard hat&#;s design must perform against impact, penetration, and electrical shock.
  • The hard hat must be the type and class (ANSI) for specific hazardous conditions.
  • The hard hat should undergo testing requirements to ensure its OSHA compliance. Beyond manufacturers&#; routine testing, employers should verify that hard hats are fully compliant.

Read more about OSHA&#;s hard hat requirements here.

ANSI Hard Hat Requirements

Now, when does a hard hat meet ANSI&#;s requirements? There are two types of hard hats, and there are three classes. The classes are based on the varying levels of electrical hazard protection offered.

  • Your hard hats must meet one of the two types: TYPE I: Protects the top of the head. TYPE 2: Protects both the top and the sides of the head.
  • Your hard hats must meet with one of the three classes: CLASS G: These are general hard hats rated for 2,200 volts. CLASS E: These are electrical hard hats rated for 20,000 volts. CLASS C: These are conductive hard hats, and they do not offer electrical protection at all.

Read more about ANSI hard hat requirements here.

It&#;s best to use third-party safety companies like Safety By Design to ensure you&#;re OSHA and ANSI-compliant regarding your employees&#; hard hats. We make it our business to know the ins and outs of these rules and regulations. We&#;ll give you peace of mind as our OSHA risk assessment consultants help ensure ultimate safety for all in your workplace.

How Long Are Hard Hats Good For?

OSHA hard hat replacement requirements must be considered when hats develop dents, cracks, penetration, or even wear from rough care and treatment. An OSHA hard hat expiration date does not exist, but manufacturers may set a specific date for expiration.

The company is the world’s best bulk hard hats supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Most replace their hard hats every five years. In addition, they replace the support strap annually.

How Often Should A Hard Hat Be Inspected?

Every time hard hats are used, they must be inspected for any damage that may render them ineffective and non-compliant. Beyond a visual safety inspection, hard hats should be squeezed with two hands, applying force. If squeaking or unusual sounds are detected, it is time for a replacement.

Safety By Design Can Help Protect Your Workers

Use the safety compliance management services of Safety By Design today! Safety is our mission. We know what it takes and are experts in practical, fully-compliant safety program development for Texas businesses. Protect your workers and contact our team today to learn more about OSHA training in Houston!

Thank you for visiting our website! We appreciate your interest in workplace safety. Please note that Safety by Design is not affiliated with OSHA. However, we can assist you with the following OSHA-related services:
&#; OSHA Mock Inspection
&#; OSHA Training
&#; Facilitate OSHA Inspections and Citations
If you need to file a complaint with OSHA, please call 800-321- (OSHA) or visit this page for other methods to contact them.

OSHA Now Prefers Safety Helmets over Hard Hats

To better protect its workers from head injuries, the U.S. Department of Labor&#;s Occupational Safety and Health Administration (OSHA) announced in a late-November press release that the agency is replacing traditional hard hats with more-modern safety helmets for agency employees.

&#;OSHA cares about worker health and safety, embraces the evolution of head protection, and will lead by example,&#; said an OSHA spokesperson. &#;We recommend employers adopt the use of more-modern safety helmets to better protect their workforce when the potential for head injuries exists.&#;

Hard Hats vs. Helmets

Traditional hard hat design, which dates back to the s, shields the top of the worker&#;s head but offers little protection from side impacts.

&#;As scientific understanding of head injuries has advanced, new technologies have been integrated into modern safety helmets. Helmets provide superior protection to side impacts,&#; the OSHA spokesperson said.

According to the most recent U.S. Bureau of Labor Statistics (BLS) data, in head injuries accounted for 5.8 percent of nonfatal occupational injuries involving days away from work. Of those head injuries, 46.9 percent were due to contact with an object or equipment, and 20.5 percent were due to slips, trips and falls. Hard hats lack chin straps, which means that if an employee trips or falls, the hat may come off, exposing the worker&#;s head and increasing the risk of injury.

&#;The addition of integrated chin straps will keep the helmet in place when workers aren&#;t upright, move quickly or experience a fall,&#; said the OSHA spokesperson.

Conventional hard hats also lack vents, trapping heat inside.

OSHA published a Safety and Health Information Bulletin titled &#;Head Protection: Safety Helmets in the Workplace&#; on its website. This Safety and Health Information Bulletin (SHIB) describes the differences between contemporary safety helmets and conventional hard hats. It also explains improvements in design, materials and protective features that contribute to the worker&#;s total head protection:

  • Face shields or goggles to protect against projectiles, dust and chemical splashes.
  • Built-in hearing protection.
  • Communication systems to enable clear communication in noisy environments.

Safety Helmets for All?

In its press release, OSHA encourages the use of safety helmets by everyone &#;working at construction industry sites and oil and gas industry sites; in high-temperature, specialized work and low-risk environments; performing tasks involving electrical work and working from heights; and when required by regulations or industry standards.&#;

The National Safety Council&#;s data indicates that head injuries have some of the highest medical costs. The average settlement for these injuries is $93,942, which includes an estimated $60,000 in medical expenses and $30,000 in other financial losses.

&#;The direct and indirect costs of head injuries on the job can be devastating to the individual injured but also to the employer and the company,&#; said the OSHA spokesperson. &#;The cost of outfitting an entire organization is minimal to the cost and pain of one head injury.&#;

Specifications for Protective Headgear

Hard hats and safety helmets must meet specific standards set by the American National Standard for Industrial Head Protection. Two OSHA standards detail protective headwear&#;s specifications.

  • OSHA standard 29 CFR .135 (General Industry) states, &#;The employer shall ensure that each affected employee wears a protective helmet when working in areas where there is a potential for injury to the head from falling objects and ensure that a protective helmet designed to reduce electrical shock hazard is worn by each such affected employee when near exposed electrical conductors which could contact the head.&#; The standard requires that they comply with ANSI/ISEA Z89.1 &#; American National Standard for Industrial Head Protection. 
  • OSHA standard 29 CFR .100 (Construction) states, &#;Employees working in areas where there is a possible danger of head injury from impact, or from falling or flying objects, or from electrical shock and burns, shall be protected by protective helmets.&#; The standard requires they comply with ANSI Z89.1- -American National Standard for Industrial Head Protection. 

A conventional hard hat or modern safety helmet is only effective when it is in good working order and replaced as needed.

&#;Each manufacturer provides good information for their specific product. You should refer to their literature for specific guidance,&#; the OSHA spokesperson said. &#;In general, whenever the integrity of the helmet becomes compromised, it should be replaced. Visual cracks, deterioration or if the helmet was involved in a significant impact are clear indicators.&#;

The SHIB also provides instructions for properly inspecting and storing head protection, whether a safety helmet or a traditional hard hat.  

Katie Navarra is a freelance writer based in upstate New York.

If you want to learn more, please visit our website welding face mask.