First Solar, based in Ohio, is the largest U.S. solar manufacturer, producing about 50% more panels in the US than the next-biggest American-made brand. They mainly produce panels for commercial or industrial-scale installations, which means the individual panels are less efficient than the type most commonly used on rooftops, where you want to cram as much capacity into the smallest possible space.
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Qcells is the second-largest manufacturer of solar panels in the US&#;and a heavy hitter of all the residential solar panel manufacturers, American or otherwise.
It's the second most popular brand on the EnergySage marketplace, with about 25% of all quotes given by installers to real-world customers in the last six months of &#;&#;right behind REC, which comes in at 26%.
While REC is based in Malaysia, and Qcells in South Korea, Qcells recently opened two solar-panel factories in Georgia. Not all of their new panels come from those American factories (at least not yet), but there&#;s a good chance that if you go with QcCells for your home solar system, you&#;ll be supporting American manufacturing.
Other notable names in American solar manufacturing include Solar4America, Silfab Solar, Heliene, Jinko Solar, and Mission Solar.
Here's the full list, according to the DOE, as of May :
Determining where solar panels are made is not as easy as one might think. Of the world's top 10 solar panel manufacturers, seven are based in China, while only First Solar is based in the United States. The two remaining manufacturers on the list are from South Korea and Canada, though the latter is often considered Chinese as well.
But a manufacturer's country of origin is only part of determining where solar panels come from. Manufacturers have factories in many parts of the world, and most &#;manufacturers&#; are actually just assemblers of the final product. Like many manufactured goods, a single solar panel (or &#;module&#;) is made of multiple parts that are manufactured by separate companies located all over the world using raw materials from even more parts of the world.
The Global Supply Chain
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To determine where solar panels are made requires tracing the solar chain from final product back to their component parts and the raw materials they are all made of.
From top to bottom, a solar panel sitting on a rooftop is comprised of:
Those parts are all manufactured from smaller components, which are themselves manufactured from primary materials coming from many regions.
In , the United States imported roughly 86% of new solar PV modules, capable of producing 26.7 gigawatts (GW) of electricity&#;enough to supply the electricity needs of Arizona during the summer. By contrast, U.S.-based manufacturers produced 4.4 GW of solar PV modules. Imported modules came primarily from Asia, especially Malaysia, Vietnam, Thailand, and South Korea. China, whose imports are the subject of much political controversy, accounted for merely 1% of module imports to the U.S. at the end of .
Solar modules themselves are made of solar cells, which in turn are made of silicon wafers, the thin slices of silicon that are used as semiconductors in all electronics, including solar panels. China controls at least 60% of wafer manufacturing, including 25% by a single company, Longi Green Energy Technology Co., the largest solar company in the world.
At the beginning of the supply chain, silicon wafers are manufactured from solar-grade polysilicon. Nearly half (45%) of that polysilicon is produced in the Uyghur Region of western China, where an eye-opening report revealed evidence of forced migration and forced labor of the indigenous Uyghur population. This important human rights issue affects not just the solar industry but extends to the entire electronics industry that relies on silicon semiconductors. In June , the Biden Administration restricted the import of silicon materials from five Chinese companies based on the serious allegations in the report.
Among the other components of a solar module, the frames, made of aluminum, may be the most sustainable aspect, as the largest source of aluminum (nearly 40%) comes from recycled products. The vast majority of frame manufacturers are based in China. The same applies to glass, encapsulants, and backsheet materials, where China dominates the industries, followed by Germany.
A Growing Market for Solar Manufacturers
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Following a global trend, the U.S. solar market has boomed in the past decade. Approximately 40% of all new electricity generation capacity installed in the United States in was from solar PV, up from 4% a decade earlier. In , the U.S. solar industry employed roughly 242,000 people and had installed over 2 million solar PV systems.
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The trend should only continue: with the extension of tax credits and other incentives, the U.S. Energy Information Administration predicts that declining costs and the pairing of solar with battery storage will lead to solar being among the &#;most economically competitive&#; sources of electricity.
The United States was the birthplace of the modern solar industry, due to government support for research and development&#;more than any other country. In the s, 90% of solar manufacturing worldwide was based in the United States. Today, most of that manufacturing has shifted to Asia.
Despite the growing market for solar, manufacturing in the United States decreased by 80% in the years &#;. This decline comes not despite the decreasing price of solar modules, but because of it: the 70% decline in prices over the last decade has been largely due to Chinese government support as well as lower labor and production costs for Chinese manufacturers, whose prices undercut U.S. manufacturers. While China made long-term investments in the solar industry in the s, U.S. government support wavered, making it difficult for American manufacturers to raise capital.
Solar deployments represent a growth opportunity for American manufacturing, with the American market for solar expected to quadruple by . As of this writing, it is still to be seen whether new infrastructure spending will include tax incentives for the rebirth of solar manufacturing in the United States.
Does It Matter Where You Buy From?
Employees assemble photovoltaic panels at Suntech Power Holdings Co.'s factory in Wuxi, Jiangsu Province, China.
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You will be hard-pressed to find an American solar manufacturer whose supply chain never leaves the United States, any more than you can buy a purely American-made car. Beyond questions of the quality of materials, there are ample reasons to care about the origins of any solar panel that you may buy. Some of them are ethical or social, such as supporting countries with excellent human rights records and non-repressive governments. Examining independent supply chain reports or seeing how well a North American manufacturer fares in following the Solar Energy Industries Association's Traceability Protocol are good places to start.
Finally, environmental, social, and governance (ESG) issues are of increasing concern to investors, and many publicly traded solar manufacturers publish their own ESG reports in order to attract investors.
Evaluating the Top Solar Manufacturers
The ESG Reports of some of the leading solar manufacturers selling their products in North America can help conscientious consumers compare solar companies. The &#;Content Quality&#; is not an evaluation of the company's performance in these areas, but merely an evaluation of how transparent they are in reporting on and self-evaluating their commitment to ESG values. No company will get perfect scores in any evaluation of their performance; how you rank them after reading their reports depends on how well the company matches your values.
Manufacturer ESG report Content Quality (1 - 5) Canadian Solar ESG Initiatives 1 First Solar Sustainability Report 5 Hanwha Q Cells Caring for Planet Earth 3 LG Solar USA LG Electronics &#; Sustainability Report 1 (parent company only) SunPower Environmental, Social and Governance Report 4 Sunrun Impact Report 5 Tesla Impact Report 3 (mostly addresses EVs) Trina Corporate Responsibility Report 4 (no report since )As with other issues of fair trade, supporting a just energy transition means assessing the quality not just of the product but of the production process of solar panels. Knowing where those products come from is a large part of that assessment.
Frequently Asked Questions
What are the environmental drawbacks of solar production?
Solar panels are made using caustic chemicals like sodium hydroxide and hydrofluoric acid, which can lead to water contamination and air pollution. Apart from concerns surrounding toxic waste, solar panel production is also often associated with habitat loss, carbon emissions, and unsustainable mining practices.
How do you know whether a solar company is ethical and sustainable?
It's important to do your research on a company's ethics and sustainability before buying solar products. Look at the manufacturer's supply chain reports and check how well it follows the Solar Energy Industries Association's Traceability Protocol.
Is it more ethical to buy American-made solar panels?
U.S. buyers can reduce the impact their solar panels have on the environment by sourcing them from domestic manufacturers. Firstly, buying domestically reduces the carbon emissions that come from international shipping. Secondly, the U.S. enforces strict laws against forced labor and has even banned imported materials linked to this issue.
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