Pre-crimping wire enables the mesh to lock together, creating a tight weave with good rigidity and pleasing aesthetics. It is used extensively in architectural applications, as infill panels, cages and decoration. It is also used in acoustics, filtration, bridge guards, aerospace parts, rodent control, and truck grills.
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Crimped Wire Mesh Types – Crimped Wire Mesh is the most versatile and useful industrial product that is produced by interlinking several strands of metal wire made out of brass, copper, aluminum, carbon steel, bronze, titanium, pre-galvanized steel or stainless steel. The Crimped Wire Mesh Manufacturers today design Crimped Wire Mesh in a variety of styles, depending upon the wire diameter, material type and opening size of the raw material. These Crimped Wire Meshes are designed in one of the two ways mentioned below.
- Plain Woven or Direct Woven – This is the manufacturing method where wires automatically take their shape and form during the weaving process. The plain-woven Crimped Wire Mesh is widely used in the applications where small openings are needed like window screens.
- Pre-Crimped Woven – In this process individual wire is crimped and shaped prior to the weaving operation. The pre-crimped wire is used for weaving and producing a final product with larger openings up to 8 inches. Since the larger opening demands for greater stability, the wires are crimped before the weaving operation. This helps in neutralizing the large scale weave by generating a pocket where the wire intersects with each other. Crimping the wires before weaving also enhances its consistency and stability in large spaced wire mesh.
Different Types of Crimps
- Lock Crimps – The lock crimp usually comprises of pre-crimped wire that features the formation of bumps and knuckles over all the intersecting sets of wires. This helps in locking the mesh in place and also makes it extremely rigid and stronger material for a variety of industrial applications.
- Double Crimp – Double crimped wire mesh comes with the pattern of warp wires that pass under and over the fill wires.
- Intercrimp – This is the type of crimp wire that is mainly used for architectural applications and screens. The intercrimp wire mesh offers higher stability and strength and rigid wire solutions to the users.
- Flat Top – This is the type of Crimped Wire Mesh that features a smoother top plane that efficiently facilitates the flow of materials and hence it is widely used for the filtration process.
What are the Applications of Crimped Wire Mesh?
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There are a wide variety of applications of Crimped Wire Mesh. However, there are different types of Crimped Wire Meshes that are used for different applications. Below are some of the popular uses of Crimped Wire Mesh.
- For decorating the facade, walls, ceiling in restaurants, hotel, coffee shops and even at homes
- The Micro Crimped Wire Mesh Manufacturers also design customized wire mesh for designing cages for birds and animals
- It is also being used for window screen, gutter guard mesh, vibrating screen, and test sieve
- It also has a wider application in electronic security systems, out space exploration and research, power generation, electronic information security, high frequency scientific and medical equipment and aviation.
- It is also used for filtering and sieving powder, chinaware printing, porcelain clay and glass, grain and filtering gas and liquid in industries.
- There are some heavy-duty Crimped Wire Mesh which is used for the screen in coal, mine, crusher, water waste, construction, oil refining, food processing, and other industrial applications.
- Light Crimped Wire Mesh is used mainly for small applications like barbeque grills, airport station, protective fences of the stair, pig feeding, and pharmaceutical
- It is also used as automotive mesh as it is widely used for ventilation and intake, water tank, air-condition and engine.
How to Find the Best Crimped Wire Mesh Suppliers?
Well, the market is flooded with several Crimped Wire Mesh Suppliers and choosing the right one is extremely essential to get the best Crimped Wire Mesh at affordable rates. You need to check online for the testimonials and reviews of previous customers. This will give you a hint about the service quality and rating of the supplier.
You need to understand that the Crimped Wire Mesh Price List varies from supplier to supplier and it is very essential that you compare the price list prior to making the selection. This will help you to grab the cheaper deals on Crimped Wire Mesh and save money on it. Besides, it is important that you deal with a supplier that specializes in all types of Crimped Wire Meshes so that you can find them all under one roof without roaming here and there.
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