Functions of Geosynthetics in Mining

02 Sep.,2024

 

Functions of Geosynthetics in Mining


Mining has been and continues to be critical to human development. Nearly everything we take for granted in modern living uses elements dug up from deep underground. Lithium&#;essential to our battery-run world&#;has seen its price double in just two years. But that is expected to change.

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Keen on cashing in on the lithium craze, mining operations have probed new territories in search for the white metal. Lithium mining in Chile, which also holds the largest reserve, is expected to reach nearly a third of the world&#;s market supply by . Analysts believe this increase in supply will help offset the demand for the element (1).

Operations such as the one in Chile are able to scale up in such a short period of time thanks to mining techniques that leverage geosynthetics. In this article, we will explore two mining techniques and the various geosynthetic products involved with five key functions in mining: separation, reinforcement, filtration, drainage, and barrier.

Brine evaporation ponds in Chile

Lithium exists in high concentration as a layer of sediment more than 100 ft below the surface of dried out salt lakes in Chile. To process the precious element, it must first be separated through evaporation. Brine evaporation ponds are constructed near the salt lake source to reduce transportation costs and are relatively shallow to improve evaporation rates. Geosynthetic liners (geomembrane) play a key role in the construction of brine evaporation ponds, serving as a barrier to prevent loss of the precious slurry. The barrier also separates the brine from the surrounding soil. Thus, the geomembrane is among the most important components of a brine evaporation pond.

Geosynthetic liners made with high density polyethylene are lightweight, durable, and very flexible&#;lowering the cost of transportation and installation. HDPE geomembrane liner has high tensile strength and can be coextruded with a conductive layer to assist with leak detection quality control during the installation process. Additionally, a white layer can be added to the top-facing surface to reduce liner heat absorption to further simplify installation.

Heap leaching in the United States

The heap leaching process has also been used to extract high concentrations of lithium and boron in the United States (2). Heap leaching is among the most cost-effective mining applications with substantially lower operating and capital costs compared with other forms of leach processing. It enables the operation to run at low costs for the long-term.

Heap leaching utilize either a single or double composite liner. For flat pad, on-off pads, or valley pads, a single composite liner is sufficient. The single liner composite comprises multiple layers including the existing foundation (subgrade), a low permeable layer underneath the geomembrane (either a Compacted Clay Liner (CCL) or a Geosynthetic Clay Liner (GCL)), the geomembrane, a protection layer (e.g., geotextile), and the mineral drainage layer (including solution collection/air injection piping) (3).

In this application, the HDPE geomembrane liner serves as a barrier for separation and is also the most important component in heap leaching. The geomembrane must resist chemical attack, point loads from typically high heap loading conditions, site-specific topography, site-specific climate conditions, and site-specific construction conditions.

GCL is a cost-effective alternative for a composite liner system, especially if on-site sources of clay are insufficient. GCL comprises a bentonite (water absorbing mineral) layer between two nonwoven geotextile layers. A 10 mm thick GCL will typically perform similarly or better than a 30 cm CCL and even demonstrate self-healing capabilities. GCL also provides additional filtration and barrier capabilities.

The protection layer is made with a nonwoven geotextile and helps distribute loads and provide reinforcement for the underlying geomembrane. The protection layer also assists with filtration and drainage, by preventing small particles and gravel from reaching the geomembrane.

Beyond Extraction: Geomembrane Liners for Sustainable ...

Beyond Extraction: Geomembrane Liners for Sustainable Mining

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Sep 28,

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In an era where environmental sustainability is paramount, the mining industry faces increasing pressure to minimize its ecological footprint. Geomembrane liners have emerged as a cutting-edge solution that not only ensures the safety of mining operations but also contributes significantly to sustainable practices. Uncover unmatched flexibility with our High-Density Geomembrane Liners for Mining, offering the ultimate solution for residential ponds and mining applications. This article delves into the world of geomembrane liners and their crucial role in fostering sustainable mining practices.

The Genesis of Geomembrane Liners

Geomembrane liners, often referred to as simply &#;geomembranes,&#; are synthetic membranes made from various materials such as polyethylene, PVC, and EPDM rubber. They are engineered to offer exceptional resistance to chemicals, UV radiation, and physical damage. Initially designed for containment applications in waste management and water storage, geomembranes found their way into the mining industry due to their impressive durability and impermeability. Delve into our Geomembrane Liner for Mining and unlock exceptional performance.

The Sustainable Edge

1. Environmental Protection: One of the primary advantages of geomembrane liners is their ability to prevent the leaching of hazardous chemicals and heavy metals into the surrounding environment. This prevents soil and water pollution, preserving local ecosystems.

2. Water Management: Sustainable mining relies on efficient water management. Geomembrane liners are instrumental in creating reservoirs and ponds for collecting and storing water, reducing the strain on local water sources.

3. Reduced Soil Erosion: Geomembranes are used to line tailings dams, preventing soil erosion and the release of sediments into nearby rivers or streams.

4. Energy Efficiency: Implementing geomembrane liners can enhance energy efficiency in mining processes. For instance, lined ponds require less energy for water pumping and treatment.

Geomembranes in Action

Tailings Management

Geomembrane liners play a pivotal role in managing tailings, the waste material left over after valuable minerals have been extracted. Tailings need to be stored securely to prevent environmental contamination.

Geomembranes create a barrier that ensures tailings remain isolated from the environment.

Heap Leach Pads

In heap leaching, a mineral-rich ore is stacked in heaps and sprayed with a leaching solution to extract valuable minerals. Geomembranes line these heaps, preventing the chemicals used in the leaching process from seeping into the ground.

Water Storage

Water is a precious resource in mining, and geomembranes are used to line reservoirs, ponds, and water storage facilities. This prevents water loss through seepage and ensures an adequate water supply for mining operations.

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Rehabilitation and Closure

When mining operations cease, proper site rehabilitation is crucial. Geomembranes are used to cap tailings storage facilities and waste rock piles, creating a barrier that prevents rainwater infiltration and the release of contaminants.

Conclusion

As the global mining industry shifts towards sustainability, geomembrane liners have emerged as indispensable tools in achieving this goal. Encounter unparalleled flexibility through our High-Density HDPE Geomembranes for Mining. Their ability to protect the environment, efficiently manage resources, and enhance overall operational efficiency makes them a cornerstone of sustainable mining practices. By harnessing the power of geomembranes, the mining sector can not only safeguard the planet but also ensure its own long-term viability.

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