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The utility model relates to a prefabricated concrete formwork fixed magnetic box, which is a magnetic fixing device specially used for fixing the precast concrete template.Compared with the traditional mechanical fastening screw nut etc,The magnetic box has the advantages of light structure, convenient operation, strong holding force, safety, reliability, etc., and is favorable for improving the labor efficiency.Therefore, it has been widely used in the production line of precast concrete water.At the time of the development of domestic industrialization, more and more PC component factories have begun to accept and apply the magnetic fixing device.
This series of fixed magnetic box is made of high performance permanent magnet material(Neodymium magnet),Strong magnetic force in the magnetic circuit,By means of strengthening and shielding effect of tin on the internal magnet magnetic force, the magnetic block at work or off, without external power supply.When the magnetic box is in the working state, the suction surface of the bottom of the magnetic block is tightly attached to the precast concrete production platform,When levering magnetic block, magnetic shielding is most tin, the bottom magnetic force is greatly reduced, can be very convenient to use manual magnetic box from the platform moved away.
（1）There is a box of magnetic switch head, the magnetic box is placed on a platform, press head, magnetic box firmly suck the platform, in the work of the state; the use of leverage to pry the pressure head, magnetic box and platform suction is greatly reduced, the magnetic box is closed, the magnetic box can be moved
（2）The suction between platform thickness and smooth surface will influence the magnetic box and the platform, the platform is thicker, the surface more smooth, more suction, while the lateral shear force is closely related to the magnetic suction box and the friction coefficient.
（3）The magnetic box ends with two screws can connect different fixtures, with side mode, fixed with different shapes and structures such as steel, steel mould etc.
（4）The permanent magnet is used in the magnetic box, and the magnetic force can be permanently maintained under the condition that the maximum working temperature is not exceeded, and the corrosion magnet is not damaged
（5）Environmental conditions for the use of strong magnetic template to fix magnetic cartridges
1.Ambient temperature is not greater than 80 degrees Celsius
2.Corrosion agent for non corrosive metal of surrounding medium
（1）The magnetic box is in use process, should avoid percussion, with iron tools bumps caused by tin deformation, or even damage the magnet, so as not to affect the performance of. If you have to use the tools, it is recommended to use rubber hammer tapping
（2）The magnetic box using platform should be kept clean and smooth, prevent iron or concrete slurry into the magnetic box, it will affect the degree of flexibility at the same time switch may cause the magnetic block can not tilt, flat joint platform
（3）The magnetic force of the magnetic box is very strong, so it is possible to avoid the devices which are easy to be influenced by the magnetic force near the precision instrument, the electronic instrument, and the like. It is recommended to use special tool box to put the magnetic box and other magnetic fixer
（4）The magnetic box should always keep clean and smooth of the holding surface, not a long time, holding oil anti rust surface. Should be regularly check whether the magnetic block can flatten the platform, the switch is flexible
we know that now prefabricated products play an important role in our life, and it has many advantages compared with the traditional pouring.
The so-called prefab refers to the PC component，Refers to the production of concrete products manufactured in a factory in a standardized and mechanized manner.In contrast to the traditional cast in place concrete site construction, on-site casting and on-site maintenance.Precast concrete is widely used in construction, transportation, water conservancy and other fields.
For the construction workers, the relatively stable working environment in the factory is higher than that of the complex site work.
The quality and process of building components can be better controlled by mechanized production.
The standardization of the dimensions and characteristics of the prefabricated parts can significantly speed up the installation speed and the progress of the construction project
Compared with the traditional on-site tooling, mold factory can be used repeatedly, lower cost, mechanized production of artificial demand less, with labor costs continue to rise, large-scale production of prefabricated cost advantages will become more apparent
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The use of prefabricated parts of the construction site significantly reduced the amount of work, dust pollution, noise pollution significantly reduced
2.Magnetic side die
Precast concrete magnetic side mode is composed of embedded steel bars and template suction system, steel mould can be made into different dimensions, to apply different concrete side mode. Through the suction role of tension steel can be pulled to the bottom edge of the side mold, molding components need is fixed. Because the steel die and the sucker is a whole, so it will not produce mobile location, to ensure the system side mode without deformation.Simple and fast operation and sucker make the whole work safer and stable. By supporting the crowbar to pry the sucker, then easily put away from the edge of die steel die bottom. As the suction cup system located in die groove inside, so the mixed soil residue or dirt will not be on the other side mode system damage
3.Magnetic chamfer strip
4.Precast nailing plate
Improved efficiency:
Magnet-based formwork solutions offer quick and easy handling when placing and demoulding, resulting in faster production cycles. The magnets hold the formwork securely in place and eliminate the need for more time-consuming adhesive or welded connections. This saves valuable time and increases overall productivity.
Increased flexibility:
Magnet-based formwork systems from RATEC are extremely versatile and - depending on the system used - can be adapted to different geometries and sizes of precast concrete elements. The flexibility and expandability of our formwork systems is considered from the very beginning in the development of new solutions. The magnetic formwork components can be easily repositioned or reconfigured with the help of a wide range of accessories, which increases flexibility in production.
Precise alignment:
The magnetic force ensures precise alignment and tight joints between the formwork elements and the formwork table. The strong magnetic force holds the formwork securely in place and reduces the risk of accidental displacement. This accuracy contributes to consistent and uniform results, minimising deviations and potential errors in the finished precast concrete products.
Cost savings:
Magnetic formwork solutions can lead to cost savings in several ways. The faster production cycles and improved efficiency reduce labour costs. The reusability and long service life of RATEC formwork components eliminate the need for frequent replacement, which reduces material costs. In addition, magnet-based formwork solutions contribute to a material-saving way of working: by fixing the formwork using magnetic technology, welding or adhesive joints are unnecessary. This protects the production means and ensures a long durability and perfect surface quality of the pallets.
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