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The utility model relates to a prefabricated concrete formwork fixed magnetic box, which is a magnetic fixing device specially used for fixing the precast concrete template.Compared with the traditional mechanical fastening screw nut etc,The magnetic box has the advantages of light structure, convenient operation, strong holding force, safety, reliability, etc., and is favorable for improving the labor efficiency.Therefore, it has been widely used in the production line of precast concrete water.At the time of the development of domestic industrialization, more and more PC component factories have begun to accept and apply the magnetic fixing device.
This series of fixed magnetic box is made of high performance permanent magnet material(Neodymium magnet),Strong magnetic force in the magnetic circuit,By means of strengthening and shielding effect of tin on the internal magnet magnetic force, the magnetic block at work or off, without external power supply.When the magnetic box is in the working state, the suction surface of the bottom of the magnetic block is tightly attached to the precast concrete production platform,When levering magnetic block, magnetic shielding is most tin, the bottom magnetic force is greatly reduced, can be very convenient to use manual magnetic box from the platform moved away.
（1）There is a box of magnetic switch head, the magnetic box is placed on a platform, press head, magnetic box firmly suck the platform, in the work of the state; the use of leverage to pry the pressure head, magnetic box and platform suction is greatly reduced, the magnetic box is closed, the magnetic box can be moved
（2）The suction between platform thickness and smooth surface will influence the magnetic box and the platform, the platform is thicker, the surface more smooth, more suction, while the lateral shear force is closely related to the magnetic suction box and the friction coefficient.
（3）The magnetic box ends with two screws can connect different fixtures, with side mode, fixed with different shapes and structures such as steel, steel mould etc.
（4）The permanent magnet is used in the magnetic box, and the magnetic force can be permanently maintained under the condition that the maximum working temperature is not exceeded, and the corrosion magnet is not damaged
（5）Environmental conditions for the use of strong magnetic template to fix magnetic cartridges
1.Ambient temperature is not greater than 80 degrees Celsius
2.Corrosion agent for non corrosive metal of surrounding medium
（1）The magnetic box is in use process, should avoid percussion, with iron tools bumps caused by tin deformation, or even damage the magnet, so as not to affect the performance of. If you have to use the tools, it is recommended to use rubber hammer tapping
（2）The magnetic box using platform should be kept clean and smooth, prevent iron or concrete slurry into the magnetic box, it will affect the degree of flexibility at the same time switch may cause the magnetic block can not tilt, flat joint platform
（3）The magnetic force of the magnetic box is very strong, so it is possible to avoid the devices which are easy to be influenced by the magnetic force near the precision instrument, the electronic instrument, and the like. It is recommended to use special tool box to put the magnetic box and other magnetic fixer
（4）The magnetic box should always keep clean and smooth of the holding surface, not a long time, holding oil anti rust surface. Should be regularly check whether the magnetic block can flatten the platform, the switch is flexible
we know that now prefabricated products play an important role in our life, and it has many advantages compared with the traditional pouring.
The so-called prefab refers to the PC component，Refers to the production of concrete products manufactured in a factory in a standardized and mechanized manner.In contrast to the traditional cast in place concrete site construction, on-site casting and on-site maintenance.Precast concrete is widely used in construction, transportation, water conservancy and other fields.
For the construction workers, the relatively stable working environment in the factory is higher than that of the complex site work.
The quality and process of building components can be better controlled by mechanized production.
The standardization of the dimensions and characteristics of the prefabricated parts can significantly speed up the installation speed and the progress of the construction project
Compared with the traditional on-site tooling, mold factory can be used repeatedly, lower cost, mechanized production of artificial demand less, with labor costs continue to rise, large-scale production of prefabricated cost advantages will become more apparent
The use of prefabricated parts of the construction site significantly reduced the amount of work, dust pollution, noise pollution significantly reduced
Want more information on strong Loaf Neodymium Magnet? Feel free to contact us.
2.Magnetic side die
Precast concrete magnetic side mode is composed of embedded steel bars and template suction system, steel mould can be made into different dimensions, to apply different concrete side mode. Through the suction role of tension steel can be pulled to the bottom edge of the side mold, molding components need is fixed. Because the steel die and the sucker is a whole, so it will not produce mobile location, to ensure the system side mode without deformation.Simple and fast operation and sucker make the whole work safer and stable. By supporting the crowbar to pry the sucker, then easily put away from the edge of die steel die bottom. As the suction cup system located in die groove inside, so the mixed soil residue or dirt will not be on the other side mode system damage
3.Magnetic chamfer strip
4.Precast nailing plate
Shuttering Magnet Systems
Magnet shuttering enhances mold preparation process
Lowering overall manufacturing costs and accelerating production are in the mind of every precast plant owner. The good news is that you can start to improve with small steps, which do not require massive investments. Here are few examples of how utilizing right shuttering materials and magnets can help to upgrade mold preparation.
For example, you have a precast wall production and want to maximize the usage of the casting table surface. Do you need to buy new tables? Not necessary. First try to change your formwork material and magnets. A compact multi-side magnet that fit into narrow places and have more than one jaw may be a solution. When you can use more than only one side of a magnet you can save space, time, and costs.
Sharp 90-degrees corners in door and window openings
Have challenges of keeping the corners straight in door and window openings? This is a common problem with wooden formwork widely applied in the wall production. The modern solution for that is aluminum side profiles, 90-degree corner pieces and magnets.
Get rid of crane handling
Heavy formwork materials like steel, and heavy magnets (if used) are time-consuming and unsafe combination that requires crane handling. Choose instead shuttering materials with weight of around four kilos per running meter for the average height of 150 mm and combine it with the lightest re-usable magnets. Then you can easily and safely move them without any lifting equipment.
Less material spend and cost savings
Want to save on mold costs over 10,000 euros annually? This tip is for manufacturers who still make mold of wooden materials. By replacing timber with aluminium profiles, you can almost half the timber spend and costs. Aluminum is re-usable, so you can cast directly on it. If you want to attach Al profiles to the plywood side forms, you need to purchase much less plywood than timber.
Less waste
Got tired of wooden waste in mold preparation? Our answer is – change to aluminum profiles and magnet shuttering. Even if you will use aluminum profiles in a combination with plywood, you do not need to change plywood side forms as often as the wooden forms. The result: you improve work safety, save money, and create less waste. Shuttering Magnet Systems
What are the main benefits of magnetic shuttering system?
The benefits of magnetic shuttering system are the same no matter how automated your production line is. magnet shuttering gives you a choice of preparing precast concrete molds faster and more efficiently even you have totally manual processes.
magnetic shuttering system will save you up to 70% in shuttering time with even triple the efficiency of the precast production.
With magnetic shuttering system you can:
Produce elements with precise dimensioning
Make straight 90-degree corners
Use the same formwork for different element thicknesses
By using Shuttering Magnet Systems you will:
Save money, time and space
Increase profit
Increase productivity
Accelerate production speed
Cut down on work phases
Ensure safety
Increase panel quality
Reduce waste
Start with a limited number of components and simply add more as your need grows. You don’t need to invest in a whole new system. Start small, supplement the one you already have and get the latest improvements of magnetic shuttering system along the way. Shuttering Magnet Systems
What is included in magnet shuttering system?
magnetic shuttering systems includes the patented jaw-type magnets of various types, light aluminium side profiles with or without plywood, as well as other utensils. Shuttering Magnet Systems
Magnets hold the side forms during the casting and vibration processes.
Formwork Construction Shuttering Magnets Neodymium 3100KG
2500KG Pull Force Galvanized Shuttering Magnet Assembly
Zinc Coating Precast Shuttering Magnets NdFeB 2100kgs
Black Epoxy Coated Powerful Shuttering Magnet for Concrete Wall Forms 3100KG
Adhesion Shuttering Magnets Galvanized 1600KG
Galvanized Shuttering Precast Concrete Magnetic Box 900KG Force
1600kg Concrete Shuttering Magnet Box
If you want to learn more, please visit our website Magnetic Steel Triangle Chamfer Factory.