The Benefits of Using Shuttering Magnet Factory

08 Jul.,2024

 

A Brief Introduction of Shuttering Magnets

1. What is a shuttering magnet?

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Precast concrete is treated as a new generation of building material of the construction industry, and it has been widely applied in Europe, America and the Middle Eastern. Shuttering magnet is one of the most important accessories in the precast concrete system. And the shuttering magnet is designed to brace the side rails and blocks when pouring concrete.


2. The structure of a shuttering magnet



3. The working principle of a shuttering magnet


The core component of the whole shuttering magnet is the magnetic array. Neodymium magnets and steel plates form a special magnetic circuit that provides the extremely strong attractive force, and the attractive force is controlled by the air gap. The relevant magnetic circuit as the following figure shows.



Weizhong Magnetics has collected a lot of experience with shuttering magnets. The magnet manufacturer will provide reliable solutions to customers that rely on outstanding simulation software, production and testing facilities.


4. Advantages of a shuttering magnet


  • It can be accurately positioned very easily so that it reduces complexity and installation time.

  • It has excellent applicability, and different concrete products can be processed on the same stainless steel plate.

  • It no longer requires welding and bolting processes, which will damage the stainless steel plate.

  • It has a long service life, and it can be reused. The payback is shorter.

  • It significantly improves the operating environment while ensuring site safety.


5. The usage method of a shuttering magnet


  • Place the shuttering magnet on the specific position of the stainless steel plate.

  • The shuttering magnet will be attached to the plate after pressing the clamping handle.

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  • A professional crowbar is used to pry the clamping handle. The magnetic force decreases with the increase of the air gap between the array and the plate.

  • The fixing screws can fix different types of side rails and blocks.


6. The maintenance method of a shuttering magnet


  • Maximum prevents damage to the magnet and avoids external forces.

  • It is similar to the magnetic lifter that the working surface of the magnetic array should keep clean and smooth.

  • The flexibility of the clamping handle will be influenced by the intrusion of iron filings and concrete.

  • It should have proper rust prevention.

  • The maximum operating temperature of a shuttering magnet should be lower than 80 degrees.

Things You Need To Know About Precast Concrete Magnet

Precast Concrete Magnet is a revolutionary new way to build durable and aesthetically pleasing buildings. Which are a relatively new form of concrete formwork magnet that is used in the construction industry.

Precast concrete magnets are designed to securely fasten precast concrete forms and panels to steel beams and columns without the use of mechanical fasteners. The precast concrete magnet is made from a powerful permanent magnet and has been developed to be lightweight. Yet strong enough to hold up to kgs of weight. It is perfect for use in precast concrete factories and can be easily accessed by a crane or hoist. By using precast magnets, contractors can save time and money, as well as reduce labour costs by eliminating the need for mechanical fasteners. Precast magnets are quickly gaining popularity due to their cost efficiency, durability, and ease of use on different types of projects.

Classification of the formwork magnet

According to specific usage situation, the precast concrete magnet can be classified into The Shuttering Magnets, Magnetic Recess Former and Concrete Insert Magnets.

When pouring concrete into stainless steel plate, shuttering magnets is used to fix the side rail and blocks. The magnetic array has a very strong attractive force to the steel plate, and the switch function can be achieved by the clamping handle. WZ Magnetics has collected lots of useful experience in shuttering magnets. The company can provide suitable solutions to customers with the help of simulation software, testing and manufacturing equipments.

Constructors need to reserve a number of different switches and pipeline holes, and embedded connecting and lifting cylinders. The inserted magnet is used to fix the embedded parts mentioned. Which has a very similar shape and principle to the ordinary pot neodymium magnet.

 

Advantages of the precast concrete magnet

Labor and material costs can be greatly reduced, and it also improves the efficiency of the installation.
It can be accurately positioned very easily.
The screw, bolt and welding process can be avoided during positioning, the stainless steel plate is free of damage.
It is reusable so that it can remain long service life with shorter payback.
It significantly improves the operating environment while ensuring safety.

It is an innovative construction technology that utilizes strong magnetic forces to hold precast concrete components together. Eliminating the need for traditional mortar or grout. This technology offers a lot of advantages over traditional methods. Such as faster installation times, reduced labor costs, improved safety, and greater design flexibility. Precast Concrete Magnets are becoming increasingly popular as they provide an efficient and cost-effective solution for construction projects of any size.

 

Contact us to discuss your requirements of strong Loaf Neodymium Magnet. Our experienced sales team can help you identify the options that best suit your needs.