Alcoa Corporation (an acronym for "Aluminum Company of America") is a Pittsburgh-based industrial corporation. It is the world's eighth-largest producer of aluminum.[2][3] Alcoa conducts operations in 10 countries. Alcoa is a major producer of primary aluminum, fabricated aluminum, and alumina combined, through its active and growing participation in all major aspects of the industry: technology, mining, refining, smelting, fabricating, and recycling.[4][third-party source needed]
Alcoa emerged in as the brainchild of Charles Martin Hall, with the funding of Alfred E. Hunt and Arthur Vining Davis. Alcoa was the first mass producer of aluminum. Prior to Alcoa's formation, aluminum was difficult to refine, and as a result was more expensive than silver or gold.[5] In , Hall discovered the Hall&#;Héroult process, the first inexpensive technique for refining aluminum, drastically reducing the price of aluminum while increasing its availability. Hall approached Hunt and Davis to form a company to bring his process to market; the three founded Alcoa as the Pittsburgh Reduction Company, which expanded quickly. Hunt died in after fighting in the Spanish&#;American War. The company changed its name to the Aluminum Company of America in . Alcoa increased production 40% during World War I, and was an important supplier of aluminum in World War II.
In the s, Alcoa purchased numerous competitors, including Reynolds Group Holdings (makers of Reynolds Wrap). On November 1, , Alcoa Inc. split into two entities: a new one called Alcoa Corporation, which is engaged in the mining and manufacture of raw aluminum, and the renaming of Alcoa Inc. to Arconic Inc., which processes aluminum and other metals.[6] Alcoa has been criticized for its lax environmental record, but it no longer ranks highly as one of the worst polluters in the United States.
History
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Hall's patent
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In , Charles Martin Hall, a graduate of Oberlin College, discovered the process of smelting aluminum, almost simultaneously with Paul Héroult in France.[7] He realized that by passing an electric current through a bath of cryolite and aluminum oxide, the then semi-rare metal aluminum remained as a byproduct.[8] This discovery, now called the Hall&#;Héroult process, along with the Bayer process, are the dominant processes for production of aluminum from bauxite ore.[citation needed]
A tablet marking where, in November , the Pittsburgh Reduction Company, now Aluminum Company of America, produced the first commercial run of aluminum by the Hall Electrolytic Process. Tablet installed by Historical Society of Western Pennsylvania in .Probably fewer than ten sites in the United States and Europe produced any aluminum at the time.[citation needed] In , Hall made an agreement to try his process at the Electric Smelting and Aluminum Company plant in Lockport, New York,[citation needed] but it was not used and Hall left after one year, teaming up with Alfred E. Hunt to form a new company.[9]
After graduating from Amherst College in , Arthur Vining Davis joined the new venture because Arthur's father knew Alfred Hunt. At the time, aluminum sold at almost $5 per pound, making it too expensive to be used commercially. They were determined to lower the cost of production using Charles Hall's ideas; Hall, Davis and others worked 12-hour days together for months on the experiments. Their first commercial aluminum pour was on Thanksgiving Day in .[10]
Pittsburgh Reduction Company
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The Pittsburgh Reduction Company began with an experimental smelting plant on Smallman Street in Pittsburgh, Pennsylvania with Hunt as president and Hall vice president. In , the company went into production in New Kensington, Pennsylvania. Davis was named general manager and appointed to the board of directors in . In , a third site opened at Niagara Falls.[citation needed]
Hunt's departure
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Hunt took leave from the company in to fight in the Spanish&#;American War. While in Puerto Rico, he contracted Malaria. Less than a year after his return to the states, he died from complications of the disease at age 44.[11]
By about , after a settlement with Hall's former employer, and while its patents were in force, the company was the only legal supplier of aluminum in the United States.[12][13]
By New Kensington consisted of 173,000 sq. feet on 15 acres with 276 employees and the company operated hydropower and reduction plants in Niagara Falls, NY (), Shawinigan Falls, Quebec (Northern Aluminum Company), mining operations in Bauxite, AR () and reduction facilities in East St. Louis, IL (). "The Aluminum Company of America" became the firm's new name on January 1, .[14] Davis was named company president in when the acronym "Alcoa" was coined. Hall remained a vice president until his death in . It was given as a name to two of the locales where major corporate facilities were located (although one of these has since been changed), and in was adopted as the official corporate name.[citation needed]
From until additional plants in Massena, New York (), Alcoa, Tennessee (), Edgewater, New Jersey (), Badin, North Carolina () came online while New Kensington had 31 buildings in the complex housing six departments (tubes, sheets, rods, bar and wire, extrusion, jobbing, foil) and two subsidiaries (Aluminum Cooking Utensil Company and Aluminum Seal Company). In it created the "company town" of Pine Grove, New York, for workers outside Massena. In Badin, Alcoa, Maryville and other locations the company funded the construction of schools, parks, playgrounds and medical facilities.[14]
The World Wars
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Historian George David Smith notes that "war was good to Alcoa."[15] By the end of World War I Alcoa's New Kensington facility accounted for 3,292 workers&#;a fifth of the local population&#;and covered over 1 million square feet of manufacturing space on 75 acres.[14] The war enabled Alcoa to increase production by 40%, and to export some ninety million pounds to the Western Allies.[15]
After WWI, Alcoa obtained the rights to Alfred Wilm's duralumin patent, which led to additional research into other aluminum alloys. By , Alcoa's New Kensington, Pennsylvania plant was using horizontal extrusion presses, with preheated billets, for aerospace and construction applications.[16] One of the first industrial uses was for the Navy's Shenandoah, followed ten years later with airplane applications.[17] The Northern Aluminum Company in Quebec was renamed the Aluminum Company of Canada (ALCAN) in . They were responsible for the rapid development of Arvida, Quebec, a remote area 250 km north of Quebec City. Infrastructure was necessary to support the workforce required by the aluminum plant, so the company funded the construction of schools, parks, playgrounds, and medical facilities.[14]
Davis was named chairman of Alcoa's board of directors in and remained in that role for thirty years until his retirement.[citation needed]
In , the Justice Department charged Alcoa with illegal monopolization and demanded that the company be dissolved. The case of United States v. Alcoa was settled six years later.
Aluminum products were of crucial use during World War II.[15] A German U-Boat sank the SS Alcoa Puritan in , as it carried a load of bauxite ore.[18]
Alumax
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In , Alcoa acquired Alumax in a cash and share deal for $2.8 billion. Alcoa paid $50 a share in cash for half of the shares and 0. Alcoa share for each of the remaining Alumax shares. Alcoa also assumed $1 billion in debt.[19] Alumax's assets included the Eastalco aluminum smelter in Adamstown, Maryland, the Intalco aluminum smelter in Ferndale, Washington, and the Kawneer brand of building construction products.[citation needed]
Reynolds
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In , Alcoa acquired Reynolds Metals Co. in an all-share deal for $4.5 billion. To clear anti-competition regulatory hurdles, Alcoa was required to sell Reynolds's 25% interest in a Washington smelter and all of Reynolds's alumina refineries. Reynolds owned a 56% interest in the Worsley alumina refinery in Australia, 50% interest in a refinery in Germany and 100% interest in a Texas refinery. Alcoa also planned to sell Reynolds's construction and distribution business and the company's $400 million transportation business.[20] Alcoa sold its packaging and consumer business, formerly called Reynolds Metals, to the Rank Group for $2.7 billion in .[21]
Cordant
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In , Alcoa also purchased Cordant Technologies Inc. for $57 a share in cash, or $2.3 billion, and also assumed $685 million of Cordant's debt for a total transaction value of $2.9 billion. Cordant's divisions included Huck Fasteners, Jacobson Mfg. Co., Continental/Midland Group, its 85% interest in Howmet International Inc., and Thiokol Corporation.[22][23][24] In , Alcoa sold Thiokol for $2.9 billion to Alliant Techsystems (ATK).
Chalco
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Alcoa purchased an 8% stake of Aluminum Corporation of China (Chalco) in .[25] It tried to form a strategic alliance with China's largest aluminum producer, at its Pingguo facility; however, it was unsuccessful. Alcoa sold their stake in Chalco on September 12, , for around $2 billion.[26][27]
Chemicals
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In , Alcoa's specialty chemicals business was sold to two private equity firms led by Rhône Group for an enterprise value of $342 million, which included the assumption of debt and other unfunded obligations.[28] Rhône Group then changed the name to Almatis, Inc.
Corporate relocation
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In , Alcoa relocated its top executives from Pittsburgh to New York City while their operational headquarters was still located at its Corporate Center in Pittsburgh. Alcoa employed approximately 2,000 people at its Corporate Center in Pittsburgh and 60 at its New York office.[29] Alcoa moved its headquarters back to Pittsburgh effective September 1, , as part of a general consolidation of administrative facilities around the world.[30][31] In October , Alcoa announced plans to move from Pittsburgh's North Shore to a downtown Pittsburgh location.[32]
Alcan bid
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In May , Alcoa Inc. made a US$27 billion hostile takeover bid for Alcan in an attempt to form the world's largest aluminum producer.[33] The bid was withdrawn when Alcan announced a friendly takeover by Rio Tinto in July .[34]
On May 8, , Klaus Kleinfeld was appointed CEO of Alcoa, succeeding Alain Belda.[35] On April 23, , Alcoa's board of directors selected Kleinfeld to the office of chairman, following Belda's planned retirement.[36]
Recycling
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On July 16, , Alcoa announced that it would take over full ownership and operation of Evermore Recycling and make it part of Alcoa's Global Packaging group. Evermore Recycling is a leader in used beverage can recycling, purchasing more recycled cans than any other group worldwide.[37]
In June , Alcoa announced it would permanently close its Fusina primary aluminum smelter in Venice, Italy, where production had been curtailed since June .[38]
On January 9, , Alcoa reached a settlement with the U.S. Securities and Exchange Commission and the U.S. Department of Justice over charges of bribing Bahraini officials. Under the terms of the settlement, they will pay the SEC $175 million to settle the charges. To settle the criminal claims with the DoJ, Alcoa World Alumina (AWA, a company within Alcoa World Alumina and Chemicals) is pleading guilty to one count of violating the anti-bribery provisions of the Foreign Corrupt Practices Act (FCPA). AWA will pay the DoJ $223 million in five equal installments over the next four years, bringing the company's total bill for the scandal to $384 million.[39]
Company split
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In June , Alcoa Inc. announced plans to split itself into two companies: Alcoa Inc would be renamed as Arconic and would take over the business of designing and building processed metal parts, primarily for the automotive and aerospace industries; a new company, Alcoa Corporation, would be set up and spun out of the remainder of Alcoa Inc. and retain the Alcoa name. Alcoa Corp. would continue the business of mining, smelting, and refining of raw aluminum.[40] The split was completed on November 1, .[6]
Environmental record
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In , the Political Economy Research Institute ranked Alcoa 15th among corporations emitting airborne pollutants in the United States. The ranking is based on the quantity (13 million pounds in ) and toxicity of the emissions.[41] More recently Alcoa ranked first in the United States even though they had reduced their emissions to less than 5 million pounds in .[42] Alcoa's most recently published ranking has dropped to 72nd based on data.[43]
In , Alcoa was again included in the Dow Jones Sustainability Indices and was named as one of the top three most sustainable corporations in the world by Corporate Knights and Innovest Strategic Value Advisors at the World Economic Forum meeting.[44]
In April , Alcoa Inc. agreed to spend an estimated $330 million to install a new coal-fired power plant with state-of-the-art pollution controls to eliminate the vast majority of sulfur dioxide and nitrogen dioxide emissions from the power plant at Alcoa's aluminum production facility in Rockdale, Texas. The settlement was the ninth case the Bush administration pursued to bring the coal-fired power plant industry into full compliance with the Clean Air Act. Alcoa was unlawfully operating at the Rockdale facility since it overhauled the Rockdale power plant without installing necessary pollution controls and without first obtaining proper permits required by "New Source Review" program of the Clean Air Act.[45]
In February , Alcoa cleaned soils and sediment contaminated with polychlorinated biphenyls (PCB) and lead at the York Oil federal Superfund site in Moira, New York, in accordance with the Environmental Protection Agency. The site, a former waste oil recycling storage facility, accepted waste oil from a number of companies, including Alcoa. The facility was improperly managed and operated and, as a result, soils on the York Oil Property and nearby wetlands sediments and groundwater were contaminated. The United States Environmental Protection Agency (EPA) issued a Superfund Unilateral Order on December 31, , requiring Alcoa to excavate, treat and dispose of the contaminated wetlands sediments.[46]
Operations by country
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Jamaica
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Alcoa formed the Alcoa Minerals of Jamaica subsidiary on the island in , shipping their first load of bauxite in from Rocky Point. Later in , Alcoa established a 500,000 tonne per year refinery where they process bauxite into alumina. They have continued to upgrade the plant through the years and its now capable 1,425,000 tonnes per year.[citation needed] In the Jamaican government gained a 50% share in the subsidiary and renamed the operation to Jamalco, Alcoa being the managing partner. Expansion of the operation in resulted in Alcoa owning a total of 55% of the operation. Alcoa continues to mine bauxite in the Jamaican parishes of Clarendon and Manchester while competitors' operations take place in nearby parishes.[citation needed]
Dominican Republic
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In the s, Alcoa was involved in negotiations with the Dominican Republic government concerning its bauxite mining operations. The U.S. Department of State expressed concerns that the Dominican Republic might follow Jamaica's lead in imposing higher taxes on Alcoa's operations. This period was marked by intense discussions and negotiations regarding the taxation and revenue from bauxite mining, highlighting the complexities of international business operations and the impact of global commodity markets on local economies.[47]
Alcoa Road, also known as El Aceitillar, is a significant part of Alcoa's legacy in the Dominican Republic. Originally constructed for a bauxite mine, it now leads to Sierra de Bahoruco National Park. This area offers an opportunity to observe endemic species and serves as a reminder of the environmental dimensions of industrial operations. Alcoa Road's transition from an access route for mining to a gateway for environmental observation underscores the evolving relationship between industry and conservation.[48]
Ghana
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Alcoa's affiliate in Ghana, the Volta Aluminum Company, was completely closed between May and early , due to problems with its electricity supply.[49][50]
Guinea
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Alcoa is a major owner of the Compagnie des Bauxites de Guinée through Halco Mining, together with Rio Tinto Alcan and the Guinean government.[51] Guinea is the second global producer of bauxite and it is said to have half of the world's reserves.[citation needed]
Iceland
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In , Alcoa began construction in Iceland on Alcoa Fjarðaál, a state-of-the-art aluminum smelter and the company's first greenfield smelter in more than 20 years,[52] albeit under heavy criticism by local and international NGOs related to a controversial dam project exclusively dedicated to supplying electricity to this smelter. The Fjarðaál smelter in eastern Iceland was completed in June , and brought into full operation the following April. The plant processes 940 tons of aluminum a day, with a capacity of 346,000 metric tons a year,[53] making it Alcoa's second largest capacity smelter. For power, the plant relies on the Kárahnjúkar Hydropower Plant, constructed and operated by the state owned Landsvirkjun specifically for the smelting operation. That project was subject to controversy due to its impact on the environment.[citation needed]
In , Alcoa and the government of Iceland signed an agreement on instigating a thorough feasibility study for a new 250,000 tpy (Tons Per Year) smelter in Bakki by Húsavík in Northern Iceland. In October , the proposed project was dropped because "the power availability and proposed pricing would not support an aluminum smelter".[4][third-party source needed]
Alcoa announced plans to close the office in Reykjavik.[citation needed]
Russia
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In Alcoa acquired two major production facilities in Russia, at Samara and Belaya Kalitva.[54]
Wales
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On November 21, , Alcoa announced that it planned to close the Waunarlwydd works in Swansea, with the loss of 298 jobs. Production ceased at the Swansea plant on January 27, . A small site closure team worked at the site until December 31, . The site is still owned by Alcoa, but is now managed locally and renamed, Westfield Industrial Park.[citation needed] Several of the large buildings are leased out to local businesses.[55][56]
Australia
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Alcoa operates bauxite mines, alumina refineries and aluminum smelters through Alcoa World Alumina and Chemicals, a joint venture between Alumina Limited and Alcoa. Alcoa operates two bauxite mines in Western Australia&#;the Huntly and Willowdale mines. Alcoa World Alumina and Chemicals owns and operates three alumina refineries in Western Australia: Kwinana, Pinjarra, and Wagerup. The Wagerup expansion plans were put on hold due to the Global Financial Crisis. In January , Alcoa announced it would cease alumina production at its Kwinana refinery that year.[57] Two aluminum smelters are also operated in the state of Victoria at Portland and Point Henry; the Point Henry smelter was scheduled to be closed in August .[58] Alcoa Australia Rolled Products, a 100% Alcoa Inc. venture, operates two rolling mills. The Point Henry Rolling mill in Victoria and the Yennora rolling mill in N.S.W. have a combined rolling capacity of approx. 200,000 tonnes. Alcoa uses 12,600 GWh or 15% of Victoria's electricity annually.[59]
Alcoa's Western Australian Wagerup plant has a troubled history in the context of claims that pollution from the plant has had an adverse impact on the health of members of the adjacent local community.[60][61][62]
United States
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On January 3, , Alcoa opened its new operations headquarters on the North Shore of Pittsburgh. This move came about after it donated its 50-year-old skyscraper headquarters in Downtown Pittsburgh to the Regional Development Authority.[citation needed]
Alcoa created a plant just outside Maryville in Blount County, Tennessee. To support the factory, Alcoa built a small city and named it as such. The Alcoa Tenn Federal Credit Union was the first employee created credit union in the state. The plant is no longer an Alcoa business.[63]
Alcoa's Massena West plant is the longest operating smelter in the United States, having been in continuous operation since . The Reynolds Aluminum Plant became Massena East when the companies merged in .[citation needed]
Alcoa had a smelting plant in Badin, North Carolina from to and continued a hydroelectric power operation there until February 1, , when the Yadkin Hydroelectric Project was sold to Cube Hydro.[64]
Alcoa also operates an aluminum smelting plant of similar size to the one in Tennessee in Warrick County, Indiana, just east of Newburgh. Vectren Energy operates a coal power plant on the site to provide electricity. In , Alcoa retained the aluminum smelter and generating station while selling the rest of the facility to Kaiser Aluminum. This sale included the cast house, ingot facilities, hot mill, cold mills, and finishing mills.[citation needed]
Alcoa maintains several Research and Development Centers in the United States. The largest one, Alcoa Technical Center, is located East of its Pittsburgh Headquarters at Alcoa Center, Pennsylvania. The "Tech Center" is as large as some college campuses, has its own zip code and maintains an extensive intellectual and physical resource for innovation.[citation needed] Alcoa's extensive safety program continuously improves safety at the Tech Center. After Paul O'Neill became Alcoa CEO in , Alcoa became one of the safest companies in the world, despite the aluminum industry's inherent risks.[65][better source needed]
Alcoa plans to close offices in Richmond, Virginia; Nashville, Tennessee; and Chicago.[31]
Alcoa Steamship Company
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House flag used by Alcoa Steamship Company Old house flag used by Alcoa Steamship Company (-s) Old house flag used by Alcoa Steamship Company (-)The Alcoa Steamship company was a subsidiary of ALCOA since the company was formed in .[66]
In popular culture
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Alcoa is portrayed as the main sponsor of the CBS program See It Now in George Clooney's Academy Award&#;nominated film Good Night, and Good Luck.[72]
See also
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References
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The top aluminum manufacturers and suppliers in the U.S. produce plates, rolling sheets, tubes, wires, cables, poles, wire rods, sections, coils, strips, stabs, foils, packaging, alloys, ingots, billets, buses, and bauxite-mined alumina. These are widely utilized in the industries of Automotive, construction, domestic appliances, transport, packaging, and energy.
This is a sample list ofthe United States&#; top aluminum suppliers and manufacturers available on the Beroe LiVE.Ai platform based on their revenue.
Company
State
Year founded
Revenue
Alcoa
Pennsylvania
>$10B
Arconic
Pennsylvania
$1B-$10B
Century Aluminum
Illinois
$1B-$10B
NAICS Code: : Alumina Refining and Primary Aluminum Production
UNSPSC Code: : Aluminum
With over 13 decades of experience, Alcoa has secured their position as a top aluminum supplier headquartered in Pennsylvania, U.S. They produce mined bauxite, alumina, aluminum, and high-quality castings including value-add products in various shapes and alloys for customers worldwide. With approximately 15,000 dedicated employees, they offer a variety of options including aluminum from their Sustana line and products that carry certifications from the Aluminum Stewardship Initiative. Alcoa operates multiple Research and Development Centers within the United States. The most extensive facility among them, known as the Alcoa Technical Center, is situated at the Headquarters in Alcoa Center, Pennsylvania.
Follow Alcoa on Beroe LiVE.Ai to monitor Financial Risk Ratings, ESG Scores, Adverse Media Mentions, and News Alerts. Schedule a Demo
Arconic is one of the top suppliers of aluminum in the U.S. headquartered in Pennsylvania. They provide aluminum sheets, plates, extrusions, and innovative architectural products. Their products are widely used in the industries of automotive, aerospace, commercial transportation, industrial, packaging, and building and construction markets. They have a committed workforce of approximately 11,550 employees to deliver the most sustainable aluminum solutions throughout the value chain. Through cutting-edge advanced manufacturing techniques, their products meet the quality and efficiency to attain shareholder value.
Follow Arconic on Beroe LiVE.Ai to monitor Financial Risk Ratings, ESG Scores, Adverse Media Mentions, and News Alerts. Schedule a Demo
One of the top aluminum suppliers in the U.S. is Century Aluminum headquartered in Illinois. Their products include billets, ingots, primary foundry alloys, sow, molten, and slabs. Four of Hawesville's five potlines are capable of producing high-purity aluminum which is sold at a premium to standard-grade aluminum. It is used extensively by the defense industry as well as for aerospace and other applications. Century&#;s Mt. Holly aluminum smelter has a production capacity of 229,000 metric tonnes of aluminum per year.
Follow Century Aluminum on Beroe LiVE.Ai to monitor Financial Risk Ratings, ESG Scores, Adverse Media Mentions, and News Alerts. Schedule a Demo
Also read
Related category intelligence & industry reports on the aluminum market with market outlook, industry benchmark, cost structure, market forecast, price forecast, market size, and category alerts
Alcoa Corporation (an acronym for "Aluminum Company of America") is a Pittsburgh-based industrial corporation. It is the world's eighth-largest producer of aluminum.[2][3] Alcoa conducts operations in 10 countries. Alcoa is a major producer of primary aluminum, fabricated aluminum, and alumina combined, through its active and growing participation in all major aspects of the industry: technology, mining, refining, smelting, fabricating, and recycling.[4][third-party source needed]
Alcoa emerged in as the brainchild of Charles Martin Hall, with the funding of Alfred E. Hunt and Arthur Vining Davis. Alcoa was the first mass producer of aluminum. Prior to Alcoa's formation, aluminum was difficult to refine, and as a result was more expensive than silver or gold.[5] In , Hall discovered the Hall&#;Héroult process, the first inexpensive technique for refining aluminum, drastically reducing the price of aluminum while increasing its availability. Hall approached Hunt and Davis to form a company to bring his process to market; the three founded Alcoa as the Pittsburgh Reduction Company, which expanded quickly. Hunt died in after fighting in the Spanish&#;American War. The company changed its name to the Aluminum Company of America in . Alcoa increased production 40% during World War I, and was an important supplier of aluminum in World War II.
In the s, Alcoa purchased numerous competitors, including Reynolds Group Holdings (makers of Reynolds Wrap). On November 1, , Alcoa Inc. split into two entities: a new one called Alcoa Corporation, which is engaged in the mining and manufacture of raw aluminum, and the renaming of Alcoa Inc. to Arconic Inc., which processes aluminum and other metals.[6] Alcoa has been criticized for its lax environmental record, but it no longer ranks highly as one of the worst polluters in the United States.
History
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Hall's patent
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In , Charles Martin Hall, a graduate of Oberlin College, discovered the process of smelting aluminum, almost simultaneously with Paul Héroult in France.[7] He realized that by passing an electric current through a bath of cryolite and aluminum oxide, the then semi-rare metal aluminum remained as a byproduct.[8] This discovery, now called the Hall&#;Héroult process, along with the Bayer process, are the dominant processes for production of aluminum from bauxite ore.[citation needed]
A tablet marking where, in November , the Pittsburgh Reduction Company, now Aluminum Company of America, produced the first commercial run of aluminum by the Hall Electrolytic Process. Tablet installed by Historical Society of Western Pennsylvania in .Probably fewer than ten sites in the United States and Europe produced any aluminum at the time.[citation needed] In , Hall made an agreement to try his process at the Electric Smelting and Aluminum Company plant in Lockport, New York,[citation needed] but it was not used and Hall left after one year, teaming up with Alfred E. Hunt to form a new company.[9]
After graduating from Amherst College in , Arthur Vining Davis joined the new venture because Arthur's father knew Alfred Hunt. At the time, aluminum sold at almost $5 per pound, making it too expensive to be used commercially. They were determined to lower the cost of production using Charles Hall's ideas; Hall, Davis and others worked 12-hour days together for months on the experiments. Their first commercial aluminum pour was on Thanksgiving Day in .[10]
Pittsburgh Reduction Company
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The Pittsburgh Reduction Company began with an experimental smelting plant on Smallman Street in Pittsburgh, Pennsylvania with Hunt as president and Hall vice president. In , the company went into production in New Kensington, Pennsylvania. Davis was named general manager and appointed to the board of directors in . In , a third site opened at Niagara Falls.[citation needed]
Hunt's departure
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Hunt took leave from the company in to fight in the Spanish&#;American War. While in Puerto Rico, he contracted Malaria. Less than a year after his return to the states, he died from complications of the disease at age 44.[11]
By about , after a settlement with Hall's former employer, and while its patents were in force, the company was the only legal supplier of aluminum in the United States.[12][13]
By New Kensington consisted of 173,000 sq. feet on 15 acres with 276 employees and the company operated hydropower and reduction plants in Niagara Falls, NY (), Shawinigan Falls, Quebec (Northern Aluminum Company), mining operations in Bauxite, AR () and reduction facilities in East St. Louis, IL (). "The Aluminum Company of America" became the firm's new name on January 1, .[14] Davis was named company president in when the acronym "Alcoa" was coined. Hall remained a vice president until his death in . It was given as a name to two of the locales where major corporate facilities were located (although one of these has since been changed), and in was adopted as the official corporate name.[citation needed]
From until additional plants in Massena, New York (), Alcoa, Tennessee (), Edgewater, New Jersey (), Badin, North Carolina () came online while New Kensington had 31 buildings in the complex housing six departments (tubes, sheets, rods, bar and wire, extrusion, jobbing, foil) and two subsidiaries (Aluminum Cooking Utensil Company and Aluminum Seal Company). In it created the "company town" of Pine Grove, New York, for workers outside Massena. In Badin, Alcoa, Maryville and other locations the company funded the construction of schools, parks, playgrounds and medical facilities.[14]
The World Wars
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Historian George David Smith notes that "war was good to Alcoa."[15] By the end of World War I Alcoa's New Kensington facility accounted for 3,292 workers&#;a fifth of the local population&#;and covered over 1 million square feet of manufacturing space on 75 acres.[14] The war enabled Alcoa to increase production by 40%, and to export some ninety million pounds to the Western Allies.[15]
After WWI, Alcoa obtained the rights to Alfred Wilm's duralumin patent, which led to additional research into other aluminum alloys. By , Alcoa's New Kensington, Pennsylvania plant was using horizontal extrusion presses, with preheated billets, for aerospace and construction applications.[16] One of the first industrial uses was for the Navy's Shenandoah, followed ten years later with airplane applications.[17] The Northern Aluminum Company in Quebec was renamed the Aluminum Company of Canada (ALCAN) in . They were responsible for the rapid development of Arvida, Quebec, a remote area 250 km north of Quebec City. Infrastructure was necessary to support the workforce required by the aluminum plant, so the company funded the construction of schools, parks, playgrounds, and medical facilities.[14]
Davis was named chairman of Alcoa's board of directors in and remained in that role for thirty years until his retirement.[citation needed]
In , the Justice Department charged Alcoa with illegal monopolization and demanded that the company be dissolved. The case of United States v. Alcoa was settled six years later.
Aluminum products were of crucial use during World War II.[15] A German U-Boat sank the SS Alcoa Puritan in , as it carried a load of bauxite ore.[18]
Alumax
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In , Alcoa acquired Alumax in a cash and share deal for $2.8 billion. Alcoa paid $50 a share in cash for half of the shares and 0. Alcoa share for each of the remaining Alumax shares. Alcoa also assumed $1 billion in debt.[19] Alumax's assets included the Eastalco aluminum smelter in Adamstown, Maryland, the Intalco aluminum smelter in Ferndale, Washington, and the Kawneer brand of building construction products.[citation needed]
Reynolds
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In , Alcoa acquired Reynolds Metals Co. in an all-share deal for $4.5 billion. To clear anti-competition regulatory hurdles, Alcoa was required to sell Reynolds's 25% interest in a Washington smelter and all of Reynolds's alumina refineries. Reynolds owned a 56% interest in the Worsley alumina refinery in Australia, 50% interest in a refinery in Germany and 100% interest in a Texas refinery. Alcoa also planned to sell Reynolds's construction and distribution business and the company's $400 million transportation business.[20] Alcoa sold its packaging and consumer business, formerly called Reynolds Metals, to the Rank Group for $2.7 billion in .[21]
Cordant
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In , Alcoa also purchased Cordant Technologies Inc. for $57 a share in cash, or $2.3 billion, and also assumed $685 million of Cordant's debt for a total transaction value of $2.9 billion. Cordant's divisions included Huck Fasteners, Jacobson Mfg. Co., Continental/Midland Group, its 85% interest in Howmet International Inc., and Thiokol Corporation.[22][23][24] In , Alcoa sold Thiokol for $2.9 billion to Alliant Techsystems (ATK).
Chalco
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Alcoa purchased an 8% stake of Aluminum Corporation of China (Chalco) in .[25] It tried to form a strategic alliance with China's largest aluminum producer, at its Pingguo facility; however, it was unsuccessful. Alcoa sold their stake in Chalco on September 12, , for around $2 billion.[26][27]
Chemicals
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In , Alcoa's specialty chemicals business was sold to two private equity firms led by Rhône Group for an enterprise value of $342 million, which included the assumption of debt and other unfunded obligations.[28] Rhône Group then changed the name to Almatis, Inc.
Corporate relocation
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In , Alcoa relocated its top executives from Pittsburgh to New York City while their operational headquarters was still located at its Corporate Center in Pittsburgh. Alcoa employed approximately 2,000 people at its Corporate Center in Pittsburgh and 60 at its New York office.[29] Alcoa moved its headquarters back to Pittsburgh effective September 1, , as part of a general consolidation of administrative facilities around the world.[30][31] In October , Alcoa announced plans to move from Pittsburgh's North Shore to a downtown Pittsburgh location.[32]
Alcan bid
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In May , Alcoa Inc. made a US$27 billion hostile takeover bid for Alcan in an attempt to form the world's largest aluminum producer.[33] The bid was withdrawn when Alcan announced a friendly takeover by Rio Tinto in July .[34]
On May 8, , Klaus Kleinfeld was appointed CEO of Alcoa, succeeding Alain Belda.[35] On April 23, , Alcoa's board of directors selected Kleinfeld to the office of chairman, following Belda's planned retirement.[36]
Recycling
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On July 16, , Alcoa announced that it would take over full ownership and operation of Evermore Recycling and make it part of Alcoa's Global Packaging group. Evermore Recycling is a leader in used beverage can recycling, purchasing more recycled cans than any other group worldwide.[37]
In June , Alcoa announced it would permanently close its Fusina primary aluminum smelter in Venice, Italy, where production had been curtailed since June .[38]
On January 9, , Alcoa reached a settlement with the U.S. Securities and Exchange Commission and the U.S. Department of Justice over charges of bribing Bahraini officials. Under the terms of the settlement, they will pay the SEC $175 million to settle the charges. To settle the criminal claims with the DoJ, Alcoa World Alumina (AWA, a company within Alcoa World Alumina and Chemicals) is pleading guilty to one count of violating the anti-bribery provisions of the Foreign Corrupt Practices Act (FCPA). AWA will pay the DoJ $223 million in five equal installments over the next four years, bringing the company's total bill for the scandal to $384 million.[39]
Company split
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In June , Alcoa Inc. announced plans to split itself into two companies: Alcoa Inc would be renamed as Arconic and would take over the business of designing and building processed metal parts, primarily for the automotive and aerospace industries; a new company, Alcoa Corporation, would be set up and spun out of the remainder of Alcoa Inc. and retain the Alcoa name. Alcoa Corp. would continue the business of mining, smelting, and refining of raw aluminum.[40] The split was completed on November 1, .[6]
Environmental record
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In , the Political Economy Research Institute ranked Alcoa 15th among corporations emitting airborne pollutants in the United States. The ranking is based on the quantity (13 million pounds in ) and toxicity of the emissions.[41] More recently Alcoa ranked first in the United States even though they had reduced their emissions to less than 5 million pounds in .[42] Alcoa's most recently published ranking has dropped to 72nd based on data.[43]
In , Alcoa was again included in the Dow Jones Sustainability Indices and was named as one of the top three most sustainable corporations in the world by Corporate Knights and Innovest Strategic Value Advisors at the World Economic Forum meeting.[44]
In April , Alcoa Inc. agreed to spend an estimated $330 million to install a new coal-fired power plant with state-of-the-art pollution controls to eliminate the vast majority of sulfur dioxide and nitrogen dioxide emissions from the power plant at Alcoa's aluminum production facility in Rockdale, Texas. The settlement was the ninth case the Bush administration pursued to bring the coal-fired power plant industry into full compliance with the Clean Air Act. Alcoa was unlawfully operating at the Rockdale facility since it overhauled the Rockdale power plant without installing necessary pollution controls and without first obtaining proper permits required by "New Source Review" program of the Clean Air Act.[45]
In February , Alcoa cleaned soils and sediment contaminated with polychlorinated biphenyls (PCB) and lead at the York Oil federal Superfund site in Moira, New York, in accordance with the Environmental Protection Agency. The site, a former waste oil recycling storage facility, accepted waste oil from a number of companies, including Alcoa. The facility was improperly managed and operated and, as a result, soils on the York Oil Property and nearby wetlands sediments and groundwater were contaminated. The United States Environmental Protection Agency (EPA) issued a Superfund Unilateral Order on December 31, , requiring Alcoa to excavate, treat and dispose of the contaminated wetlands sediments.[46]
Operations by country
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Jamaica
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Alcoa formed the Alcoa Minerals of Jamaica subsidiary on the island in , shipping their first load of bauxite in from Rocky Point. Later in , Alcoa established a 500,000 tonne per year refinery where they process bauxite into alumina. They have continued to upgrade the plant through the years and its now capable 1,425,000 tonnes per year.[citation needed] In the Jamaican government gained a 50% share in the subsidiary and renamed the operation to Jamalco, Alcoa being the managing partner. Expansion of the operation in resulted in Alcoa owning a total of 55% of the operation. Alcoa continues to mine bauxite in the Jamaican parishes of Clarendon and Manchester while competitors' operations take place in nearby parishes.[citation needed]
Dominican Republic
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In the s, Alcoa was involved in negotiations with the Dominican Republic government concerning its bauxite mining operations. The U.S. Department of State expressed concerns that the Dominican Republic might follow Jamaica's lead in imposing higher taxes on Alcoa's operations. This period was marked by intense discussions and negotiations regarding the taxation and revenue from bauxite mining, highlighting the complexities of international business operations and the impact of global commodity markets on local economies.[47]
Alcoa Road, also known as El Aceitillar, is a significant part of Alcoa's legacy in the Dominican Republic. Originally constructed for a bauxite mine, it now leads to Sierra de Bahoruco National Park. This area offers an opportunity to observe endemic species and serves as a reminder of the environmental dimensions of industrial operations. Alcoa Road's transition from an access route for mining to a gateway for environmental observation underscores the evolving relationship between industry and conservation.[48]
Ghana
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Alcoa's affiliate in Ghana, the Volta Aluminum Company, was completely closed between May and early , due to problems with its electricity supply.[49][50]
Guinea
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Alcoa is a major owner of the Compagnie des Bauxites de Guinée through Halco Mining, together with Rio Tinto Alcan and the Guinean government.[51] Guinea is the second global producer of bauxite and it is said to have half of the world's reserves.[citation needed]
Iceland
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In , Alcoa began construction in Iceland on Alcoa Fjarðaál, a state-of-the-art aluminum smelter and the company's first greenfield smelter in more than 20 years,[52] albeit under heavy criticism by local and international NGOs related to a controversial dam project exclusively dedicated to supplying electricity to this smelter. The Fjarðaál smelter in eastern Iceland was completed in June , and brought into full operation the following April. The plant processes 940 tons of aluminum a day, with a capacity of 346,000 metric tons a year,[53] making it Alcoa's second largest capacity smelter. For power, the plant relies on the Kárahnjúkar Hydropower Plant, constructed and operated by the state owned Landsvirkjun specifically for the smelting operation. That project was subject to controversy due to its impact on the environment.[citation needed]
In , Alcoa and the government of Iceland signed an agreement on instigating a thorough feasibility study for a new 250,000 tpy (Tons Per Year) smelter in Bakki by Húsavík in Northern Iceland. In October , the proposed project was dropped because "the power availability and proposed pricing would not support an aluminum smelter".[4][third-party source needed]
Alcoa announced plans to close the office in Reykjavik.[citation needed]
Russia
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In Alcoa acquired two major production facilities in Russia, at Samara and Belaya Kalitva.[54]
Wales
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On November 21, , Alcoa announced that it planned to close the Waunarlwydd works in Swansea, with the loss of 298 jobs. Production ceased at the Swansea plant on January 27, . A small site closure team worked at the site until December 31, . The site is still owned by Alcoa, but is now managed locally and renamed, Westfield Industrial Park.[citation needed] Several of the large buildings are leased out to local businesses.[55][56]
Australia
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Alcoa operates bauxite mines, alumina refineries and aluminum smelters through Alcoa World Alumina and Chemicals, a joint venture between Alumina Limited and Alcoa. Alcoa operates two bauxite mines in Western Australia&#;the Huntly and Willowdale mines. Alcoa World Alumina and Chemicals owns and operates three alumina refineries in Western Australia: Kwinana, Pinjarra, and Wagerup. The Wagerup expansion plans were put on hold due to the Global Financial Crisis. In January , Alcoa announced it would cease alumina production at its Kwinana refinery that year.[57] Two aluminum smelters are also operated in the state of Victoria at Portland and Point Henry; the Point Henry smelter was scheduled to be closed in August .[58] Alcoa Australia Rolled Products, a 100% Alcoa Inc. venture, operates two rolling mills. The Point Henry Rolling mill in Victoria and the Yennora rolling mill in N.S.W. have a combined rolling capacity of approx. 200,000 tonnes. Alcoa uses 12,600 GWh or 15% of Victoria's electricity annually.[59]
Alcoa's Western Australian Wagerup plant has a troubled history in the context of claims that pollution from the plant has had an adverse impact on the health of members of the adjacent local community.[60][61][62]
United States
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On January 3, , Alcoa opened its new operations headquarters on the North Shore of Pittsburgh. This move came about after it donated its 50-year-old skyscraper headquarters in Downtown Pittsburgh to the Regional Development Authority.[citation needed]
Alcoa created a plant just outside Maryville in Blount County, Tennessee. To support the factory, Alcoa built a small city and named it as such. The Alcoa Tenn Federal Credit Union was the first employee created credit union in the state. The plant is no longer an Alcoa business.[63]
Alcoa's Massena West plant is the longest operating smelter in the United States, having been in continuous operation since . The Reynolds Aluminum Plant became Massena East when the companies merged in .[citation needed]
Alcoa had a smelting plant in Badin, North Carolina from to and continued a hydroelectric power operation there until February 1, , when the Yadkin Hydroelectric Project was sold to Cube Hydro.[64]
Alcoa also operates an aluminum smelting plant of similar size to the one in Tennessee in Warrick County, Indiana, just east of Newburgh. Vectren Energy operates a coal power plant on the site to provide electricity. In , Alcoa retained the aluminum smelter and generating station while selling the rest of the facility to Kaiser Aluminum. This sale included the cast house, ingot facilities, hot mill, cold mills, and finishing mills.[citation needed]
Alcoa maintains several Research and Development Centers in the United States. The largest one, Alcoa Technical Center, is located East of its Pittsburgh Headquarters at Alcoa Center, Pennsylvania. The "Tech Center" is as large as some college campuses, has its own zip code and maintains an extensive intellectual and physical resource for innovation.[citation needed] Alcoa's extensive safety program continuously improves safety at the Tech Center. After Paul O'Neill became Alcoa CEO in , Alcoa became one of the safest companies in the world, despite the aluminum industry's inherent risks.[65][better source needed]
Alcoa plans to close offices in Richmond, Virginia; Nashville, Tennessee; and Chicago.[31]
Alcoa Steamship Company
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House flag used by Alcoa Steamship Company Old house flag used by Alcoa Steamship Company (-s) Old house flag used by Alcoa Steamship Company (-)The Alcoa Steamship company was a subsidiary of ALCOA since the company was formed in .[66]
In popular culture
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Alcoa is portrayed as the main sponsor of the CBS program See It Now in George Clooney's Academy Award&#;nominated film Good Night, and Good Luck.[72]
See also
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References
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The top aluminum manufacturers and suppliers in the U.S. produce plates, rolling sheets, tubes, wires, cables, poles, wire rods, sections, coils, strips, stabs, foils, packaging, alloys, ingots, billets, buses, and bauxite-mined alumina. These are widely utilized in the industries of Automotive, construction, domestic appliances, transport, packaging, and energy.
This is a sample list ofthe United States&#; top aluminum suppliers and manufacturers available on the Beroe LiVE.Ai platform based on their revenue.
Company
State
Year founded
Revenue
Alcoa
Pennsylvania
>$10B
Arconic
Pennsylvania
$1B-$10B
Century Aluminum
Illinois
$1B-$10B
NAICS Code: : Alumina Refining and Primary Aluminum Production
UNSPSC Code: : Aluminum
With over 13 decades of experience, Alcoa has secured their position as a top aluminum supplier headquartered in Pennsylvania, U.S. They produce mined bauxite, alumina, aluminum, and high-quality castings including value-add products in various shapes and alloys for customers worldwide. With approximately 15,000 dedicated employees, they offer a variety of options including aluminum from their Sustana line and products that carry certifications from the Aluminum Stewardship Initiative. Alcoa operates multiple Research and Development Centers within the United States. The most extensive facility among them, known as the Alcoa Technical Center, is situated at the Headquarters in Alcoa Center, Pennsylvania.
Follow Alcoa on Beroe LiVE.Ai to monitor Financial Risk Ratings, ESG Scores, Adverse Media Mentions, and News Alerts. Schedule a Demo
Arconic is one of the top suppliers of aluminum in the U.S. headquartered in Pennsylvania. They provide aluminum sheets, plates, extrusions, and innovative architectural products. Their products are widely used in the industries of automotive, aerospace, commercial transportation, industrial, packaging, and building and construction markets. They have a committed workforce of approximately 11,550 employees to deliver the most sustainable aluminum solutions throughout the value chain. Through cutting-edge advanced manufacturing techniques, their products meet the quality and efficiency to attain shareholder value.
Follow Arconic on Beroe LiVE.Ai to monitor Financial Risk Ratings, ESG Scores, Adverse Media Mentions, and News Alerts. Schedule a Demo
One of the top aluminum suppliers in the U.S. is Century Aluminum headquartered in Illinois. Their products include billets, ingots, primary foundry alloys, sow, molten, and slabs. Four of Hawesville's five potlines are capable of producing high-purity aluminum which is sold at a premium to standard-grade aluminum. It is used extensively by the defense industry as well as for aerospace and other applications. Century&#;s Mt. Holly aluminum smelter has a production capacity of 229,000 metric tonnes of aluminum per year.
Follow Century Aluminum on Beroe LiVE.Ai to monitor Financial Risk Ratings, ESG Scores, Adverse Media Mentions, and News Alerts. Schedule a Demo
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