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1. Achieve template flexibility
2. Implement template ease of use
3. Effectively save costs and improve efficiency
The field of production of precast concrete elements requires precision, efficiency and cost-effectiveness. To achieve this, advanced solutions in the form of integrated electric box fixing magnets are crucial. You can learn more about magnets.In this article well take a closer look at its many benefits in terms of flexibility, ease of use, and cost savings.
1. Achieve template flexibility
1.1. Tailor-made according to the template
A key aspect of the electric box fixing magnets versatility lies in the clever design of the formwork system. The steps are tailored according to the actual size and connection method of the template to achieve seamless and flexible combination. This thoughtful design enhances the convenience of disassembly and assembly and ensures safe and stable fixation.
It is crucial to choose a building insert suction cup that meets your suction requirements. The wise choice of suction cups ensures a secure fixation of the mold table, thus simplifying the prefabrication process. Designed for quick and easy use, these construction suction cups simplify workflow by allowing them to be placed where needed and quickly removed when the job is complete.
1.2. Clever design of magnetic structure
The design of the magnetic structure plays a key role in ensuring flexibility. By intelligently combining various shapes, these fixed magnets can accommodate wire boxes of different sizes and configurations. The design and production of the formwork system conforms to the specific dimensions and connection methods of the formwork, making it flexible in combination, easy to disassemble and firmly fixed.
2. Implement template ease of use
2.1. Completely change the positioning through the rotatable junction box
One notable application for electric box fixing magnets is positioning junction boxes within molds. Unlike traditional methods involving nails and rivets, the integration of magnetic suction cups revolutionizes the process. After the junction box is inserted into the mold, it can be easily rotated and the direction can be adjusted at will. The need for precise positioning only arises once and the mold can be used seamlessly from bottom to top.
This innovative approach eliminates the use of traditional fixing elements such as nails and rivets, which not only hinder the demoulding process but also increase its complexity. The magnetic wire box has pre-embedded magnets, no drilling required, and no traces left on the surface of the object. The simplicity of this operation means significant savings in time and labor.
2.2. Maintenance-free demoulding
Once disassembled, the magnetic mounts exhibit a unique feature - they do not cause damage to the junction box. This results in a virtually maintenance-free experience with the added advantage of recyclability. electric box fixing magnets can be seamlessly reused with formwork, contributing to sustainable and environmentally friendly construction practices.
The design of the magnetic structure plays a key role in ensuring adaptability. By intelligently combining a variety of shapes, these retaining magnets can accommodate pipe and wire boxes of varying sizes and configurations. The design and production of the formwork system conforms to the specific dimensions and connection methods of the formwork, making it flexible in combination, easy to disassemble and firmly fixed.
3. Effectively save costs and improve efficiency
The magnets used in this advanced system are carefully selected. Choosing magnets with strong magnetic properties, compact dimensions and high energy is critical to ensuring the overall efficiency of the precast concrete production process. Uses small embedded magnets to facilitate loading, unloading and transportation of the wire box.
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In the field of precast concrete production, the integration of electric box fixing magnets emerges as a transformative solution, offering many advantages such as stability, flexibility, ease of use and cost savings. HULK Metal can provide one-to-one solutions for the selection of electric box fixing magnets, design of formwork systems, and various applications of electric box fixing magnets, leading to a paradigm shift towards a leaner, more sustainable and more cost-effective building future!
The magnetic fixing device adopts precast production, not only to avoid damage to the rigid platform, prolongs the service life of mould, reduce die cost, has an important role to reduce the cost of prefabricated components, but also can improve the quality of the products.
Based on the prospect of the application of the magnetic fixing device, a lot of related equipment manufacturers have begun to produce and sell the fixed magnetic box.From the producer's point of view, the procurement of magnetic fixation devices are used to consider the long-term economic value, if the product quality is not reliable, not only affect the quality of components, from the economy is also a waste,From the equipment supply industry, the market is flooded with uneven quality, price confusion products, is not conducive to the healthy development of the industry and innovation, product development is more affected by the enthusiasm.
In the domestic market, Shine magnetics has been focused on the magnetic solution of precast concrete component templates,Experience in application of related equipment and magnetic devices.According to the specific situation of the various components of the production enterprises in the template, developed a suitable suction, simple and practical fixed magnetic box and magnetic edge mode.Since , our company began to operate the production of magnets and magnetic products, in the production of precast concrete magnetic fixing device, in the domestic sales in PC template fixed magnetic box and magnetic edge die.
1.Using the magnetic technology, and designing the most reasonable magnetic module, that can meet the production needs, but also not waste magnetic resources, to save costs to customers.
2.Having a wealth of production experience, to ensure the high quality of products, all products in the domestic market have the same quality of export products.
3.Reasonable price, delivery time is relatively fast.
Now, our products are exported mainly to the Middle East, India, Southeast Asia, Australia, the United States, Britain, Ireland, Canada, New Zealand, Finland housing industry relatively rapid development of regions and countries.After many years of operation, our company not only has a good reputation in the country, especially in the international market in the Middle East and Australia precast concrete component market also has a certain degree of visibility.
The production of PC components is usually made of steel mold and precast concretethe traditional fixed mold combination is used screw fixation,at this way, to spend a lot of time in the process of group mode and dismantling, artificial,there may be a need to punch holes on the platform, or even different component sizes in different locations,so this destroys the platform, shortens the service life, and may even affect the quality of the component,the use of high strength rare earth permanent magnet materials produced by magnetic fixing device can solve these problems.We fix the PC component template by magnetic force,Fixed device to replace the screw nut called PC magnetic component template fixing device.The magnetic fixing device is closely combined with the steel mould and the platform through the magnetic force and does not produce any damage to the dieAnd our magnetic device design of the switch system, by closing the magnetic force, can be quickly and easily remove the mold.
The quality of the fixed magnetic box is reliable and the technology is mature in Shine Magnetics.We can according to customer needs, design and production of different suction, different sizes of magnetic boxes,At the same time, according to the customer's different template specifications, size, the use of the environment, the design of the corresponding fixture system.Our advantage is also reflected in the timely delivery and thoughtful service.
We design a convenient switch system and a special switchreleasing tool) in supporting the crowbar, the switch is closed, the magnetic sealing performance, it is very safe and convenient.
Because the magnetic box is a permanent magnet, in the operating temperature range, in principle, is to maintain permanent magnetic forceAt the same time, the design also takes into account the harsh environment of the construction site.However, as a kind of tool, the service life of the magnetic box is related to the usage, the use environment and the maintenance.
We are specialized in the production of magnet assembly plant, has the advantages of processing facilities and large-scale production, so our price is very competitive in the market.
We have a professional test equipment for magnetic box suction, to ensure that each product is in line with customer requirements for suctionAt the same time, we require that the magnetic box in the closed state of the switch, the magnetic shielding effect is good, workers can easily remove the magnetic box from the platform.
Our PC component template magnetic fixed device in on the bulk of exports to the Middle East, Southeast Asia and other countries, in overseas has a good reputation and visibility
In the domestic market, we have a lot of in-depth discussions with the component manufacturers, some of which have been used in batch production of components of our products, such as YUHUI, HaiLong, ZHONGTIAN.
1First of all, Wthink it is necessary to select the appropriate size of the magnetic box according to the different components.If the suction is insufficient, will cause the fixed template is not solid, affect the quality of components, it is The loss outweighs the gain.
Secondly, the product is rust, sealing performance, maintenance is convenient, that is, product life.The magnetic box may cause the work of magnetic attenuation in the use process, this is because of the combination between the surface and the magnetic platform is not tight enough to work with concrete goods Other Waste accumulation in the magnetic surface, affecting tightly, attenuation caused by suction.At the same time, if there are concrete or other garbage into the magnetic box inside, or switch rust, affect the use of switches, may also cause the magnetic field can not be closely linked with the platform, and then magnetic attenuation.
Finally, the product is safe to use, light, that is, when the switch is closed, the work of the magnetic force is significantly attenuated, whether it is easy to move the box.
As a professional manufacturer of magnetic components, our core advantage is through reasonable magnetic circuit design, with a magnet the least resources, with minimal cost, achieve maximum magnetic work, and how to design a magnetic device can ensure the safe and convenient use, and we already have a design method of their own, to make magnetic different kinds of suction box.
According to the characteristics of our products and business directionWe are more concerned about the concept of building industrialization, that is, not only includes residential industrialization, but also includes other prefabricated, industrial production of building components.To improve productivity and reduce environmental pollution, building industrialization is an inevitable development direction.We adhere to the direction of the market, adhere to the professional division of labor, industrial chain upstream and downstream cooperative development concept.In our field of expertise, we want to do large-scale, standardized, which is conducive to reducing the cost of the development of the industry, enhance the ability of the industry chain collaboration.
If you want to learn more, please visit our website Shuttering Magnet Factory.